Toyota Avalon Service & Repair Manual: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER

2. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

3. INSTALL MASTER CYLINDER RESERVOIR GROMMET

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new master cylinder reservoir grommets.

Lithium Soap Base Glycol Grease

(b) Install the 2 master cylinder reservoir grommets to the brake master cylinder body.

4. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

(a) Secure the brake master cylinder body in a vise.

NOTICE:

Place aluminum plates on the vise to prevent damage to the brake master cylinder body.

(b) Install the brake master cylinder reservoir assembly to the brake master cylinder body.

NOTICE:

Do not drop the brake master cylinder reservoir assembly.

5. INSTALL BRAKE MASTER CYLINDER STRAIGHT PIN

(a) Using a 5 mm pin punch and a hammer, tap in the brake master cylinder straight pin to secure the brake master cylinder reservoir assembly.

(b) Remove the brake master cylinder sub-assembly from the vise.

    Installation

    Removal

    See More:

    Toyota Avalon Service & Repair Manual > Electronically Controlled Brake System(for Hv Model): Accumulator Pressure Sensor Stuck (C14D5)
    DESCRIPTION The accumulator pressure sensor is built into the brake booster with master cylinder assembly and detects the accumulator pressure. If the skid control ECU (brake booster with master cylinder assembly) detects that the accumulator pressure sensor value is below the threshold, operation o ...

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