Toyota Avalon Service & Repair Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL BRAKE PEDAL PAD

(a) Install the brake pedal pad to the brake pedal support assembly.

HINT:

Installation is easier after applying a small amount of soapy water.

2. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

(a) Engage the 2 claws to install the stop light switch mounting adjuster.

3. INSTALL BRAKE PEDAL RETURN SPRING

(a) Install the brake pedal return spring to the brake pedal support assembly.

NOTICE:

Attach the bottom part of the brake pedal return spring first, making sure that the open part of the hook is facing the front of the vehicle. Attach the top part of the brake pedal return spring second, making sure that the open part of the hook is facing the rear of the vehicle.

4. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Install the brake pedal support assembly while avoiding the stud bolts of the brake booster support base.

NOTICE:

Be careful not to deform the bracket of the instrument panel reinforcement assembly.

(b) Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

Torque:

15 N·m {153 kgf·cm, 11 ft·lbf}

(c) Engage the clamp to install the wire harness to the brake pedal support assembly.

5. INSTALL BRAKE MASTER CYLINDER GASKET

Click here

6. INSTALL BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY

Click here

7. INSTALL PUSH ROD PIN

Click here

8. INSTALL STOP LIGHT SWITCH ASSEMBLY

Click here

9. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

Click here

10. CONNECT BRAKE LINE

Click here

11. CONNECT NO. 1 BRAKE ACTUATOR HOSE

Click here

12. CONNECT ENGINE ROOM MAIN WIRE

Click here

13. BLEED NO. 1 BRAKE ACTUATOR TUBE

Click here

14. CONNECT BRAKE BOOSTER PUMP CONNECTOR

Click here

HINT:

Perform this operation only when the accumulator pressure zero down operation could not be performed using the Techstream.

15. FILL RESERVOIR WITH BRAKE FLUID

16. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

Click here

17. BLEED BRAKE SYSTEM

Click here

18. INSPECT AND ADJUST BRAKE PEDAL

Click here

19. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Click here

20. INSTALL FRONT CENTER UPPER SUSPENSION BRACE SUB-ASSEMBLY

Click here

21. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click here

    Components

    Removal

    See More:

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    Toyota Avalon Service & Repair Manual

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