Toyota Avalon Service & Repair Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL SHIFT LEVER POSITION SENSOR

(a) Move the shift lever to N.

(b) Clean and degrease the 2 bolt holes of the hybrid vehicle transaxle assembly.

(c) Temporarily install the shift lever position sensor to the hybrid vehicle transaxle assembly with 2 new bolts.

NOTICE:

  • Do not reuse the shift lever position sensor if it has been dropped or subjected to a severe impact.
  • Do not allow moisture to adhere to the connector terminal.

(d) Install the lock plate to the shift lever position sensor with the lock nut.

Torque:

6.9 N·m {70 kgf·cm, 61 in·lbf}

(e) Temporarily install the control shaft lever to the shift lever position sensor.

(f) Turn the control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.

(g) Remove the control shaft lever from the shift lever position sensor.

(h) Align the indicator with the neutral basic line.

NOTICE:

The indicator of the lock plate has a certain amount of play. Align the center point of the range of play with the neutral basic line.

*a

Neutral Basic Line

*b

Indicator

*c

Range of Play

(i) Tighten the 2 bolts.

Torque:

11 N·m {112 kgf·cm, 8 ft·lbf}

(j) Using a screwdriver with its tip wrapped with protective tape, secure the lock nut with the lock plate.

(k) Install the control shaft lever and washer to the shift lever position sensor with the nut.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

(l) Connect the shift lever position sensor connector.

2. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Engage the 2 claws to install a new clip to the transmission control cable assembly.

(b) Using a screwdriver, engage the 4 claws and install the transmission control cable assembly to the No. 1 transmission control cable bracket.

NOTICE:

  • Make sure that the claws (A) of the clip are securely engaged in the grooves of the bracket.
  • Make sure that the transmission control cable assembly is securely installed inside of the claws (B) of the clip.

*1

Transmission Control Cable Assembly

*2

No. 1 Transmission Control Cable Bracket

*a

Claw (A)

*b

Claw (B)

(c) Connect the transmission control cable assembly to the control shaft lever with the nut.

Torque:

12 N·m {122 kgf·cm, 9 ft·lbf}

3. INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

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4. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

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5. INSTALL INLET AIR CLEANER ASSEMBLY

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6. INSTALL COOL AIR INTAKE DUCT SEAL

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7. INSPECT SHIFT LEVER POSITION SENSOR POSITION

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8. ADJUST SHIFT LEVER POSITION SENSOR POSITION

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9. INSPECT SHIFT LEVER POSITION

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10. ADJUST SHIFT LEVER POSITION

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11. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

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12. INSTALL NO. 1 ENGINE UNDER COVER

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13. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

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14. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

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    Inspection

    Removal

    See More:

    Toyota Avalon Service & Repair Manual > Dynamic Radar Cruise Control System(for Hv Model): Problem Symptoms Table
    PROBLEM SYMPTOMS TABLE NOTICE: Before replacing the hybrid vehicle control ECU, refer to Registration. Click here When replacing the driving support ECU assembly, always replace it with a new one. If a driving support ECU assembly which was installed to another vehicle is used, the information store ...

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