INSTALLATION PROCEDURE 1. INSTALL INVERTER PROTECTOR
2. INSTALL WIRE HARNESS CLAMP BRACKET (a) Install the wire harness clamp bracket to the inverter with converter assembly with the bolt. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} (b) Install the wire harness clamp bracket to the inverter with converter assembly with the bolt. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} (c) Install the 2 wire harness clamp brackets to the inverter with converter assembly with the 2 bolts. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} 3. INSTALL NO. 2 INVERTER BRACKET NOTICE: Make sure to support the inverter with converter assembly at the positions shown in the illustration, otherwise it may be damaged.
(b) Temporarily install the No. 2 inverter bracket to the inverter with converter assembly with the 2 bolts. (c) Fully tighten the 2 bolts in the order shown in the illustration. Torque: 15 N·m {153 kgf·cm, 11 ft·lbf} 4. INSTALL NO. 1 INVERTER BRACKET
(b) Fully tighten the 2 bolts in the order shown in the illustration. Torque: 15 N·m {153 kgf·cm, 11 ft·lbf} 5. INSTALL INVERTER WITH CONVERTER ASSEMBLY CAUTION: Be sure to wear insulated gloves. (a) Temporarily install the inverter with converter assembly with the 5 bolts and 2 nuts. NOTICE:
HINT: If the bolts and nuts are not tightened appropriately, the inverter with converter assembly may make an abnormal noise. (b) Fully tighten the bolt (A). Torque: 55 N·m {561 kgf·cm, 41 ft·lbf} (c) Fully tighten the 3 bolts (B). Torque: 55 N·m {561 kgf·cm, 41 ft·lbf} (d) Fully tighten the bolt (C). Torque: 55 N·m {561 kgf·cm, 41 ft·lbf} (e) Fully tighten the 2 nuts (D). Torque: 55 N·m {561 kgf·cm, 41 ft·lbf} 6. CONNECT MOTOR CABLE CAUTION: Be sure to wear insulated gloves. NOTICE: Do not allow any foreign matter or water to enter the inverter with converter assembly. (a) Temporarily connect the motor cable to the inverter with converter assembly with the 4 bolts. NOTICE:
(c) Fully tighten the 3 bolts in the order shown in the illustration to connect the motor cable to the inverter with converter assembly. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf}
(e) Using an insulated tool, fully tighten the 6 bolts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} NOTICE:
7. INSTALL INVERTER COVER CAUTION: Be sure to wear insulated gloves. (a) Install the inverter cover to the inverter with converter assembly with the 2 bolts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} NOTICE:
8. CONNECT NO. 4 INVERTER COOLING HOSE
9. CONNECT NO. 1 INVERTER COOLING HOSE
10. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (a) Connect the transmission control cable assembly to the inverter with converter assembly with the 3 bolts. Torque: 12 N·m {122 kgf·cm, 9 ft·lbf}
(c) Engage the 2 claws to install a new clip to the transmission control cable assembly.
(e) Connect the transmission control cable assembly to the control shaft lever with the nut. Torque: 12 N·m {122 kgf·cm, 9 ft·lbf} 11. CONNECT ENGINE WIRE CAUTION: Be sure to wear insulated gloves. NOTICE: Do not allow any foreign matter or water to enter the inverter with converter assembly.
(b) Temporarily install the nut. NOTICE: To prevent the threads from being damaged, temporarily tighten the nut by hand. (c) Fully tighten the nut. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} (d) Engage the 2 claws to close the engine wire terminal cover.
(g) Engage the 2 clamps. (h) Engage the clamp. (i) Connect the shift lever position sensor connector. (j) Connect the resolver (transmission fluid temperature sensor) connector. (k) Connect the generator temperature sensor connector.
(m) Connect the engine wire to the intake manifold with the bolt. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} (n) Engage the 2 clamps (A) and connect the No. 1 fuel vapor feed hose and No. 2 fuel vapor feed hose.
(p) Connect the engine wire to the inverter with converter assembly with the bolt. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} (q) Engage the 3 clamps (A) and connect the No. 1 fuel vapor feed hose.
12. INSTALL WIRE HARNESS CLAMP BRACKET (a) Install the wire harness clamp bracket to the inverter with converter assembly with the nut. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} 13. CONNECT HV AIR CONDITIONING WIRE CAUTION: Be sure to wear insulated gloves.
(b) Install the 2 bolts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} 14. CONNECT HV FLOOR UNDER WIRE CAUTION: Be sure to wear insulated gloves.
(b) Install the 2 bolts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} 15. CONNECT ENGINE ROOM MAIN WIRE CAUTION: Be sure to wear insulated gloves. (a) Engage the clamp to connect the engine room main wire to the inverter with converter assembly. (b) Install the bolt. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf}
16. INSTALL ECM Click here 17. INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE
(b) Tighten the hose clamp in the position shown in the illustration. NOTICE: Make sure that the end of the hose clamp is positioned as shown in the illustration.
(d) Engage the 2 grommets and pin to install the air cleaner assembly with air cleaner hose. (e) Engage the wire harness clamp. (f) Connect the mass air flow meter sub-assembly connector. 18. INSTALL INLET AIR CLEANER ASSEMBLY
(b) Fully tighten the 2 bolts in the order shown in the illustration. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} 19. INSTALL COOL AIR INTAKE DUCT SEAL Click here 20. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY Click here 21. INSTALL SERVICE PLUG GRIP Click here 22. ADD COOLANT (for Inverter) Click here 23. INSPECT FOR COOLANT LEAK (for Inverter) Click here 24. PERFORM INITIALIZATION Click here |
Toyota Avalon (XX50) 2019-2022 Service & Repair Manual > Lane Departure Alert System (w/ Steering Control)(for Gasoline Model): Freeze Frame Data
FREEZE FRAME DATA DESCRIPTION (a) Whenever a lane departure alert system (w/ steering control) DTC is stored, the forward recognition camera stores the current vehicle state (ECU and sensor information) as Freeze Frame Data. CHECK FREEZE FRAME DATA (a) Connect the Techstream to the DLC3. (b) Turn th ...