Toyota Avalon (XX50) 2019-2022 Service & Repair Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

• Use the same procedure for the RH side and LH side.
• The following procedure is for the LH side.

PROCEDURE

1. INSTALL QUARTER WINDOW ASSEMBLY

(a) Using a brush, coat the installation surfaces on the vehicle body with primer M.

NOTICE:

• Do not coat the adhesive with primer M.
• Do not apply too much primer M.
• Allow the primer M to dry for 3 minutes or more.
• Throw away any leftover primer M.

HINT:

If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

(b) Using a brush or a sponge, coat the adhesive application area with primer G.

*A	Back Side	-	-
*a	Adhesive Positioning Center	*b	Edge of Curved Surface
	Primer G	-	-

Standard Dimension:

NOTICE:

• Do not apply too much primer G.
• Allow the primer G to dry for 3 minutes or more.
• Throw away any leftover primer G.

HINT:

If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

(c) Apply adhesive to a new quarter window assembly.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration. Standard Dimension: Area Dimension a 8.0 to 11.0 mm (0.315 to 0.433 in.) b 6.0 to 9.0 mm (0.236 to 0.354 in.)

*a Nozzle

(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the quarter window assembly as shown in the illustration.

*A	Back Side	-	-
*a	Adhesive Positioning Center	-	-
	Adhesive	-	-

Standard Dimension:

(d) Install the quarter window assembly to the vehicle body.

(1) Using suction cups, engage the 4 clips to install the quarter window assembly.

NOTICE:

• Check that the clips are engaged to the vehicle body correctly.
• Check the clearance between the vehicle body and quarter window assembly.

(2) Lightly press the outer surface of the quarter window assembly to ensure that the quarter window assembly is securely fit to the vehicle body.

HINT:

Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

(3) Using a scraper, remove any excess or protruding adhesive.

(4) Hold the quarter window assembly using protective tape until the applied adhesive becomes hard.

HINT:

Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the vehicle.

2. INSPECT FOR LEAK

(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

(b) If water leaks into the cabin, allow the water to dry and add adhesive.

(c) Remove the protective tape.

3. INSTALL ROOF SIDE INNER GARNISH

Click here

4. INSTALL ROOF SIDE RAIL GARNISH ASSEMBLY

Click here

5. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP

Click here

6. INSTALL REAR SIDE SEATBACK ASSEMBLY

Click here

7. INSTALL REAR SEAT CUSHION LOCK HOOK

Click here

8. INSTALL REAR SEAT CUSHION ASSEMBLY

Click here

9. CONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY

Click here

10. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

for A25A-FXS:

Click here

for 2GR-FKS:

Click here

11. INSTALL LUGGAGE TRIM SERVICE HOLE COVER (for HV Model)

Click here

12. PERFORM DIAGNOSTIC SYSTEM CHECK

for Gasoline Model: Click here

for HV Model: Click here

13. INSPECT SRS WARNING LIGHT

for Gasoline Model: Click here

for HV Model: Click here