Toyota Avalon Service & Repair Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch (for Gasoline Model) or power switch (for HV Model) off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

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2. INSTALL REAR DOOR INSIDE LOCK/UNLOCK KNOB LOCKING CABLE

(a) Install the rear door inside lock/unlock knob locking cable as shown in the illustration.

Install in this Direction

(b) Engage the 3 claws to close the cover as shown in the illustration.

3. INSTALL REAR DOOR LOCK OPEN LEVER REMOTE CONTROL CABLE

(a) Install the rear door lock open lever remote control cable as shown in the illustration.

Install in this Direction

(b) Engage the 2 claws to close the cover as shown in the illustration.

4. INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY

NOTICE:

  • When reusing a removed rear door lock with motor assembly, replace the door lock wiring harness seal with a new one.
  • Do not allow grease or dust to adhere to the door lock wiring harness seal installation surface.
  • Reusing a door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water ingress. This may result in a malfunction of the rear door lock with motor assembly.

(a) Apply MP grease to the sliding parts of the rear door lock with motor assembly.

(b) When reusing the rear door lock with motor assembly:

(1) Install a new door lock wiring harness seal to the rear door lock with motor assembly.

(c) Connect the rear door lock with motor assembly to the release plate of the rear door outside handle frame sub-assembly, and set it to the rear door panel.

*a

Release Plate

Install in this Direction

HINT:

Make sure that the release plate of the rear door outside handle frame sub-assembly is securely connected to the rear door lock with motor assembly.

(d) Using a T30 "TORX" socket wrench, install the rear door lock with motor assembly with the 3 screws.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

5. INSTALL REAR DOOR GLASS SUB-ASSEMBLY

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6. INSTALL REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY

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7. INSTALL REAR DOOR GLASS RUN

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8. INSTALL REAR DOOR NO. 2 SERVICE HOLE COVER

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9. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP

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10. INSTALL REAR DOOR SERVICE HOLE COVER

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11. INSTALL REAR DOOR NO. 1 TRIM BRACKET

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12. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

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13. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL

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14. INSTALL REAR DOOR TRIM ASSEMBLY COVER

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15. INSTALL REAR DOOR ARMREST COVER SUB-ASSEMBLY

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16. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

for A25A-FXS:

Click here

for 2GR-FKS:

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17. INSTALL LUGGAGE TRIM SERVICE HOLE COVER (for HV Model)

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18. INITIALIZE POWER WINDOW CONTROL SYSTEM

for Gasoline Model:

Click here

for HV Model:

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19. INSPECT POWER WINDOW OPERATION

for Gasoline Model:

Click here

for HV Model:

Click here

    Inspection

    Removal

    See More:

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