Toyota Avalon (XX50) 2019-2022 Service & Repair Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL COOLER CONDENSER ASSEMBLY

(a) Engage the 2 guides and 2 claws to install the cooler condenser assembly as shown in the illustration.

Install in this Direction

NOTICE:

Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

HINT:

If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.

Capacity:

Add 40 cc (1.35 fl. oz)

Refrigerant

Compressor Oil

for Gasoline Model

ND-OIL 12 or equivalent

for HV Model

ND-OIL 11 or equivalent

2. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

for A25A-FXS:

Click here

for 2GR-FKS:

Click here

3. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

(a) Remove the vinyl tape from the cooler condenser assembly and air conditioning tube and accessory assembly.

(b) Install a new piping clamp to the air conditioning tube and accessory assembly.

NOTICE:

  • Securely engage the piping clamp to the groove of the air conditioning tube and accessory assembly.
  • Do not open the piping clamp more than the diameter of the air conditioning tube and accessory assembly when installing it.
  • Do not install the piping clamp with the large diameter section facing the wrong direction.

*1

Air Conditioning Tube and Accessory Assembly

*2

Piping Clamp

*a

Groove

(c) Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the air conditioning tube and accessory assembly.

Refrigerant

Compressor Oil

for Gasoline Model

ND-OIL 12 or equivalent

for HV Model

ND-OIL 11 or equivalent

(d) Install the 2 O-rings to the air conditioning tube and accessory assembly.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free from foreign matter.

(e) Connect the air conditioning tube and accessory assembly to the cooler condenser assembly.

*a

Large Diameter Section of Piping Clamp

-

-

NOTICE:

Connect the parts by holding the pipe, not the piping clamp.

(f) Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the cooler condenser assembly.

HINT:

  • When inserting, make sure that a click sound is heard.
  • Check that the air conditioning tube and accessory assembly is securely connected by pulling it.

4. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the vinyl tape from the No. 1 cooler refrigerant discharge hose sub-assembly and cooler condenser assembly.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the No. 1 cooler refrigerant discharge hose sub-assembly.

Refrigerant

Compressor Oil

for Gasoline Model

ND-OIL 12 or equivalent

for HV Model

ND-OIL 11 or equivalent

(c) Install the O-ring to the No. 1 cooler refrigerant discharge hose sub-assembly.

HINT:

Keep the O-ring and O-ring fitting surface free from foreign matter.

(d) Connect the No. 1 cooler refrigerant discharge hose sub-assembly to the cooler condenser assembly with the bolt.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

5. INSTALL NO. 1 RADIATOR AIR GUIDE RH

(a) Engage the guide and claw to install the No. 1 radiator air guide RH as shown in the illustration.

Install in this Direction

(b) Install the clip.

6. INSTALL THERMISTOR ASSEMBLY (for 2GR-FKS)

Click here

7. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE RH (for 2GR-FKS)

Click here

8. INSTALL NO. 1 RADIATOR AIR GUIDE LH

(a) Engage the guide and claw to install the No. 1 radiator air guide LH as shown in the illustration.

Install in this Direction

(b) Install the clip.

9. INSTALL HOOD LOCK ASSEMBLY

Click here

10. INSTALL INLET AIR CLEANER ASSEMBLY (for A25A-FXS)

Click here

11. INSTALL INLET AIR CLEANER ASSEMBLY (for 2GR-FKS)

Click here

12. INSTALL UPPER RADIATOR MOUNTING BRACKET

for A25A-FXS:

Click here

for 2GR-FKS:

Click here

13. INSTALL FRONT BUMPER REINFORCEMENT

Click here

14. INSTALL FRONT BUMPER ENERGY ABSORBER

Click here

15. INSTALL NO. 2 FRONT BUMPER ENERGY ABSORBER

Click here

16. INSTALL HEADLIGHT ASSEMBLY LH

Click here

17. INSTALL HEADLIGHT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

18. INSTALL RADIATOR SHUTTER SUB-ASSEMBLY (for A25A-FXS)

Click here

19. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

Click here

20. WARM UP ENGINE (for Gasoline Model)

Click here

21. WARM UP COMPRESSOR (for HV Model)

Click here

22. INSPECT FOR REFRIGERANT LEAK

Click here

23. ADJUST HOOD SUB-ASSEMBLY

Click here

    Disassembly

    On-vehicle Inspection

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    Toyota Avalon (XX50) 2019-2022 Owners Manual

    Toyota Avalon (XX50) 2019-2022 Service & Repair Manual

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