Toyota Avalon (XX50) 2019-2022 Service & Repair Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL NO. 1 COOLER THERMISTOR

(a) for 2GR-FKS:

(1) Install the No. 1 cooler thermistor as shown in the illustration.

Installation Position:

Part

Length

A

50.0 mm (1.97 in.)

B

61.1 mm (2.41 in.)

NOTICE:

  • Be sure to insert the No. 1 cooler thermistor only once because reinserting it into the same position will not allow it to be firmly secured.
  • When reusing the No. 1 cooler evaporator sub-assembly, insert the No. 1 cooler thermistor one row next to the one that has been used previously (X in the illustration).
  • After inserting the No. 1 cooler thermistor, do not apply excessive force to the wire.
  • Directly insert the No. 1 cooler thermistor until the edge of the plastic case "a" comes into contact with the No. 1 cooler evaporator sub-assembly "b".

*a

Securing Part

*b

Sensor Part

(b) for A25A-FXS:

(1) Install the No. 1 cooler thermistor as shown in the illustration.

Installation Position:

Part

Length

A

50.0 mm (1.97 in.)

B

87.9 mm (3.46 in.)

C

188.3 mm (7.41 in.)

NOTICE:

  • Be sure to insert the No. 1 cooler thermistor only once because reinserting it into the same position will not allow it to be firmly secured.
  • When reusing the No. 1 cooler evaporator sub-assembly, insert the No. 1 cooler thermistor one row next to the one that has been used previously (X in the illustration).
  • After inserting the No. 1 cooler thermistor, do not apply excessive force to the wire.
  • Directly insert the No. 1 cooler thermistor until the edge of the plastic case "a" comes into contact with the No. 1 cooler evaporator sub-assembly "b".

*a

Securing Part

*b

Sensor Part

2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

for 2GR-FKS:

Click here

for A25A-FXS:

Click here

3. INSTALL COOLER EXPANSION VALVE

for 2GR-FKS:

Click here

for A25A-FXS:

Click here

4. INSTALL COOLING UNIT PARTS

Click here

5. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

Click here

6. INSTALL HEATER CLAMP

Click here

7. INSTALL HEATER PIPE GROMMET

Click here

8. INSTALL NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

Click here

9. INSTALL AIR CONDITIONING HARNESS ASSEMBLY

for 2GR-FKS:

Click here

for A25A-FXS:

Click here

10. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY

Click here

11. INSTALL NO. 4 HEATER TO REGISTER DUCT SUB-ASSEMBLY

Click here

12. INSTALL BLOWER ASSEMBLY

Click here

    Inspection

    Removal

    See More:

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    Toyota Avalon (XX50) 2019-2022 Owners Manual

    Toyota Avalon (XX50) 2019-2022 Service & Repair Manual

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