Toyota Avalon Service & Repair Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL PIPING CLAMP (for Suction Hose Sub-assembly Side)

(a) Remove the vinyl tape from the No. 2 air conditioning tube and accessory assembly and suction hose sub-assembly.

(b) Install a new piping clamp to the suction hose sub-assembly.

NOTICE:

  • Securely engage the piping clamp to the groove of the suction hose sub-assembly.
  • Do not open the piping clamp more than the diameter of the suction hose sub-assembly when installing it.
  • Do not install the piping clamp with the large diameter section facing the wrong direction.

*1

Suction Hose Sub-assembly

*2

Piping Clamp

*a

Groove

(c) Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the suction hose sub-assembly.

Compressor Oil:

ND-OIL 12 or equivalent

(d) Install the 2 O-rings to the suction hose sub-assembly.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free from dirt and foreign matter.

(e) Align the alignment marks and connect the No. 2 air conditioning tube and accessory assembly and suction hose sub-assembly.

NOTICE:

Connect the parts by holding the tubes, not the piping clamp.

*a

Large Diameter Section of Piping Clamp

*b

Alignment Mark

(f) Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the No. 2 air conditioning tube and accessory assembly.

NOTICE:

  • When inserting, make sure that a click sound is heard.
  • Check that the suction hose sub-assembly is securely connected by pulling it.

*a

Large Diameter Section of Piping Clamp

2. INSTALL PIPING CLAMP

(a) Remove the vinyl tape from the air conditioning tube and accessory assembly and No. 2 air conditioning tube and accessory assembly.

(b) Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the air conditioning tube and accessory assembly.

Compressor Oil:

ND-OIL 12 or equivalent

(c) Install the 2 O-rings to the air conditioning tube and accessory assembly.

(d) Connect the air conditioning tube and accessory assembly to the No. 2 air conditioning tube and accessory assembly.

(e) Install the piping clamp to the air conditioning tube and accessory assembly.

NOTICE:

Make sure that the piping clamp is installed securely with no gap.

*a

Correct

*b

Incorrect

*c

No Gap

*d

Gap

3. INSTALL PIPING CLAMP (for Air Conditioning Tube and Accessory Assembly Side)

Click here

4. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

Click here

5. WARM UP ENGINE

Click here

6. INSPECT FOR REFRIGERANT LEAK

Click here

    Components

    Removal

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