Toyota Avalon (XX50) 2019-2022 Service & Repair Manual: One or more Power Seat Motors do not Operate

DESCRIPTION

Signals are input into the position control ECU assembly. The built-in ECU manages the signals received from the position control ECU assembly and operates each motor. If the position control ECU assembly receives 2 or more operation signals for the same motor, the motor will be stopped. Manual operation resumes when the position control ECU assembly receives only 1 signal.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.

PROCEDURE

1.

CHECK FRONT POWER SEAT OPERATION

(a) Check that each function of the power seat operates normally by using the front power seat switch LH.

Click here

Result

Proceed to

One or more power seat functions do not operate

A

All power seat functions do not operate

B

B

GO TO OTHER DIAGNOSIS PROCEDURE (Front Power Seat does not Operate with Front Power Seat Switch)

A

2.

READ VALUE USING TECHSTREAM (POWER SEAT SWITCH)

(a) Connect the Techstream to the DLC3.

(b) Turn the engine switch on (IG).

(c) Turn the Techstream on.

(d) Enter the following menus: Body Electrical / Driver Seat / Data List.

(e) Read the Data List according to the display on the Techstream.

Body Electrical > Driver Seat > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Reclining Rear

Reclining switch signal (Rearward)

ON or OFF

ON: Reclining switch (Rearward) on

OFF: Reclining switch (Rearward) off

-

Reclining Front

Reclining switch signal (Forward)

ON or OFF

ON: Reclining switch (Forward) on

OFF: Reclining switch (Forward) off

-

Front Vertical Down

Front vertical switch signal (Downward)

ON or OFF

ON: Front vertical switch (Downward) on

OFF: Front vertical switch (Downward) off

-

Front Vertical Up

Front vertical switch signal (Upward)

ON or OFF

ON: Front vertical switch (Upward) on

OFF: Front vertical switch (Upward) off

-

Lifter Switch Down

Lifter switch signal (Downward)

ON or OFF

ON: Lifter switch (Downward) on

OFF: Lifter switch (Downward) off

-

Lifter Switch Up

Lifter switch signal (Upward)

ON or OFF

ON: Lifter switch (Upward) on

OFF: Lifter switch (Upward) off

-

Slide Rear

Slide switch signal (Rearward)

ON or OFF

ON: Slide switch (Rearward) on

OFF: Slide switch (Rearward) off

-

Slide Front

Slide switch signal (Forward)

ON or OFF

ON: Slide switch (Forward) on

OFF: Slide switch (Forward) off

-

Lumbar Switch UP

Lumbar support adjuster switch signal (Upward)

ON or OFF

ON: Lumbar support adjuster switch (Upward) on

OFF: Lumbar support adjuster switch (Upward) off

-

Lumbar Switch Down

Lumbar support adjuster switch signal (Downward)

ON or OFF

ON: Lumbar support adjuster switch (Downward) on

OFF: Lumbar support adjuster switch (Downward) off

-

Lumbar Switch Front

Lumbar support adjuster switch signal (Forward)

ON or OFF

ON: Lumbar support adjuster switch (Forward) on

OFF: Lumbar support adjuster switch (Forward) off

-

Lumbar Switch Rear

Lumbar support adjuster switch signal (Rearward)

ON or OFF

ON: Lumbar support adjuster switch (Rearward) on

OFF: Lumbar support adjuster switch (Rearward) off

-

Body Electrical > Driver Seat > Data List

Tester Display

Reclining Rear

Reclining Front

Front Vertical Down

Front Vertical Up

Lifter Switch Down

Lifter Switch Up

Slide Rear

Slide Front

Lumbar Switch UP

Lumbar Switch Down

Lumbar Switch Front

Lumbar Switch Rear

OK:

On the Techstream screen, ON or OFF is displayed accordingly

NG

GO TO STEP 10

OK

3.

PERFORM ACTIVE TEST USING TECHSTREAM (POWER SEAT MOTOR)

(a) Enter the following menus: Body Electrical / Driver Seat / Active Test.

(b) Perform the Active Test according to the display on the Techstream.

Body Electrical > Driver Seat > Active Test

Tester Display

Measurement Item

Control Range

Diagnostic Note

Seat Reclining

Seat reclining operation

OFF/Rear/Front

-

Front Vertical Operation

Seat front vertical operation

OFF/Down/Up

-

Lifter Operation

Seat lifter operation

OFF/Down/Up

-

Seat Slide Operation

Seat slide operation

OFF/Rear/Front

-

Lumbar Lift

Lumbar support operation (Upward - Downward)

OFF/Up/Down

-

Lumbar Slide

Lumbar support operation (Forward - Rearward)

OFF/Rear/Front

-

Body Electrical > Driver Seat > Active Test

Tester Display

Seat Reclining

Body Electrical > Driver Seat > Active Test

Tester Display

Front Vertical Operation

Body Electrical > Driver Seat > Active Test

Tester Display

Lifter Operation

Body Electrical > Driver Seat > Active Test

Tester Display

Seat Slide Operation

Body Electrical > Driver Seat > Active Test

Tester Display

Lumbar Slide

Body Electrical > Driver Seat > Active Test

Tester Display

Lumbar Lift

Result

Proceed to

All power seat functions operate normally

A

Slide function does not operate normally

B

Front vertical function does not operate normally

C

Lifter function does not operate normally

D

Reclining function does not operate normally

E

Lumbar support adjustment function does not operate normally

F

A

REPLACE POSITION CONTROL ECU ASSEMBLY

C

GO TO STEP 5

D

GO TO STEP 6

E

GO TO STEP 7

F

GO TO STEP 8

B

4.

INSPECT SLIDE MOTOR (SEPARATE TYPE FRONT SEAT CUSHION SPRING ASSEMBLY LH)

(a) Remove the slide motor (separate type front seat cushion spring assembly LH).

Click here

(b) Inspect the slide motor (separate type front seat cushion spring assembly LH).

Click here

OK

GO TO STEP 9

NG

REPLACE SLIDE MOTOR (SEPARATE TYPE FRONT SEAT CUSHION SPRING ASSEMBLY LH)

5.

INSPECT FRONT VERTICAL MOTOR (SEPARATE TYPE FRONT SEAT CUSHION SPRING ASSEMBLY LH)

(a) Remove the front vertical motor (separate type front seat cushion spring assembly LH).

Click here

(b) Inspect the front vertical motor (separate type front seat cushion spring assembly LH).

Click here

OK

GO TO STEP 9

NG

REPLACE FRONT VERTICAL MOTOR (SEPARATE TYPE FRONT SEAT CUSHION SPRING ASSEMBLY LH)

6.

INSPECT LIFTER MOTOR (SEPARATE TYPE FRONT SEAT CUSHION SPRING ASSEMBLY LH)

(a) Remove the lifter motor (separate type front seat cushion spring assembly LH).

Click here

(b) Inspect the lifter motor (separate type front seat cushion spring assembly LH).

Click here

OK

GO TO STEP 9

NG

REPLACE LIFTER MOTOR (SEPARATE TYPE FRONT SEAT CUSHION SPRING ASSEMBLY LH)

7.

INSPECT RECLINING MOTOR (FRONT SEATBACK FRAME SUB-ASSEMBLY LH)

(a) Remove the reclining motor (front seatback frame sub-assembly LH).

Click here

(b) Inspect the reclining motor (front seatback frame sub-assembly LH).

Click here

OK

GO TO STEP 9

NG

REPLACE RECLINING MOTOR (FRONT SEATBACK FRAME SUB-ASSEMBLY LH)

8.

INSPECT LUMBAR SUPPORT ADJUSTER ASSEMBLY LH

(a) Remove the lumbar support adjuster assembly LH.

Click here

(b) Inspect the lumbar support adjuster assembly LH.

Click here

NG

REPLACE LUMBAR SUPPORT ADJUSTER ASSEMBLY LH

OK

9.

CHECK HARNESS AND CONNECTOR (POSITION CONTROL ECU ASSEMBLY - POWER SEAT MOTOR)

(a) Disconnect the R33 and R30 position control ECU assembly connectors.

(b) Measure the resistance according to the value(s) in the table below.

HINT:

Check the wire harness and connector between the position control ECU assembly and applicable motor.

Standard Resistance:

Slide Motor

Tester Connection

Condition

Specified Condition

R33-1 (SLD+) - R23-4 (SLD+)

Always

Below 1 Ω

R33-1 (SLD+) or R23-4 (SLD+) - Body ground

Always

10 kΩ or higher

R33-5 (SLD-) - R23-3 (SLD-)

Always

Below 1 Ω

R33-5 (SLD-) or R23-3 (SLD-) - Body ground

Always

10 kΩ or higher

Front Vertical Motor

Tester Connection

Condition

Specified Condition

R33-7 (FRV+) - R27-3 (FRV+)

Always

Below 1 Ω

R33-7 (FRV+) or R27-3 (FRV+) - Body ground

Always

10 kΩ or higher

R30-4 (FRV-) - R27-1 (FRV-)

Always

Below 1 Ω

R30-4 (FRV-) or R27-1 (FRV-) - Body ground

Always

10 kΩ or higher

Lifter Motor

Tester Connection

Condition

Specified Condition

R33-6 (LFT+) - R29-3 (LFT+)

Always

Below 1 Ω

R33-6 (LFT+) or R29-3 (LFT+) - Body ground

Always

10 kΩ or higher

R30-5 (LFT-) - R29-1 (LFT-)

Always

Below 1 Ω

R30-5 (LFT-) or R29-1 (LFT-) - Body ground

Always

10 kΩ or higher

Reclining Motor

Tester Connection

Condition

Specified Condition

R33-10 (RCL+) - a10-3 (RCL+)

Always

Below 1 Ω

R33-10 (RCL+) or a10-3 (RCL+) - Body ground

Always

10 kΩ or higher

R30-6 (RCL-) - a10-1 (RCL-)

Always

Below 1 Ω

R30-6 (RCL-) or a10-1 (RCL-) - Body ground

Always

10 kΩ or higher

Front Lumbar Support Motor

Tester Connection

Condition

Specified Condition

R33-9 (L+) - a8-2 (L+)

Always

Below 1 Ω

R33-9 (L+) or a8-2 (L+) - Body ground

Always

10 kΩ or higher

R30-3 (L-) - a8-1 (L-)

Always

Below 1 Ω

R30-3 (L-) or a8-1 (L-) - Body ground

Always

10 kΩ or higher

R33-8 (LV+) - a9-2 (LV+)

Always

Below 1 Ω

R33-8 (LV+) or a9-2 (LV+) - Body ground

Always

10 kΩ or higher

R30-1 (LV-) - a9-1 (LV-)

Always

Below 1 Ω

R30-1 (LV-) or a9-1 (LV-) - Body ground

Always

10 kΩ or higher

OK

REPLACE POSITION CONTROL ECU ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

10.

INSPECT FRONT POWER SEAT SWITCH LH

(a) Remove the front power seat switch LH.

Click here

(b) Inspect the front power seat switch LH.

Click here

NG

REPLACE FRONT POWER SEAT SWITCH LH

OK

11.

CHECK HARNESS AND CONNECTOR (POSITION CONTROL ECU ASSEMBLY - FRONT POWER SEAT SWITCH LH)

(a) Disconnect the R32 position control ECU assembly connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Ground

Tester Connection

Condition

Specified Condition

R31-20 (E) - R33-2 (E)

Always

Below 1 Ω

R31-20 (E) or R33-2 (E) - Body ground

Always

Below 1 Ω

Slide Function

Tester Connection

Condition

Specified Condition

R31-6 (SLDR) - R32-23 (SLDR)

Always

Below 1 Ω

R31-6 (SLDR) or R32-23 (SLDR) - Body ground

Always

10 kΩ or higher

R31-7 (SLDF) - R32-9 (SLDF)

Always

Below 1 Ω

R31-7 (SLDF) or R32-9 (SLDF) - Body ground

Always

10 kΩ or higher

Reclining Function

Tester Connection

Condition

Specified Condition

R31-1 (RCLR) - R32-22 (RCLR)

Always

Below 1 Ω

R31-1 (RCLR) or R32-22 (RCLR) - Body ground

Always

10 kΩ or higher

R31-2 (RCLF) - R32-8 (RCLF)

Always

Below 1 Ω

R31-2 (RCLF) or R32-8 (RCLF) - Body ground

Always

10 kΩ or higher

Front Vertical Function

Tester Connection

Condition

Specified Condition

R31-4 (FRVU) - R32-6 (FRVU)

Always

Below 1 Ω

R31-4 (FRVU) or R32-6 (FRVU) - Body ground

Always

10 kΩ or higher

R31-5 (FRVD) - R32-20 (FRVD)

Always

Below 1 Ω

R31-5 (FRVD) or R32-20 (FRVD) - Body ground

Always

10 kΩ or higher

Lifter Function

Tester Connection

Condition

Specified Condition

R31-3 (LFTU) - R32-7 (LFTU)

Always

Below 1 Ω

R31-3 (LFTU) or R32-7 (LFTU) - Body ground

Always

10 kΩ or higher

R31-8 (LFTD) - R32-21 (LFTD)

Always

Below 1 Ω

R31-8 (LFTD) or R32-21 (LFTD) - Body ground

Always

10 kΩ or higher

Lumbar Support Adjustment Function

Tester Connection

Condition

Specified Condition

R31-17 (R) - R32-18 (LFLR)

Always

Below 1 Ω

R31-17 (R) or R32-18 (LFLR) - Body ground

Always

10 kΩ or higher

R31-14 (H) - R32-4 (LFLF)

Always

Below 1 Ω

R31-14 (H) or R32-4 (LFLF) - Body ground

Always

10 kΩ or higher

R31-11 (LRU+) - R32-3 (LVU)

Always

Below 1 Ω

R31-11 (LRU+) or R32-3 (LVU) - Body ground

Always

10 kΩ or higher

R31-9 (LRD+) - R32-17 (LVD)

Always

Below 1 Ω

R31-9 (LRD+) or R32-17 (LVD) - Body ground

Always

10 kΩ or higher

OK

REPLACE POSITION CONTROL ECU ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

    How To Proceed With Troubleshooting

    Operation Check

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