Toyota Avalon (XX50): Repair Instruction

Toyota Avalon (XX50) 2019-2022 Service & Repair Manual / General / Introduction / Repair Instruction

Customize Parameters

CUSTOMIZE PARAMETERS

PROCEDURE

1. CUSTOMIZE SFI SYSTEM (for 2GR-FKS)

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2. CUSTOMIZE HYBRID CONTROL SYSTEM

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3. CUSTOMIZE LANE DEPARTURE ALERT SYSTEM (w/ Steering Control) (for HV Model)

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4. CUSTOMIZE LANE DEPARTURE ALERT SYSTEM (w/ Steering Control) (for Gasoline Model)

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5. CUSTOMIZE ADAPTIVE VARIABLE SUSPENSION SYSTEM

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6. CUSTOMIZE POWER STEERING SYSTEM (for Gasoline Model)

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7. CUSTOMIZE POWER TILT AND POWER TELESCOPIC STEERING COLUMN SYSTEM (for HV Model)

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8. CUSTOMIZE POWER TILT AND POWER TELESCOPIC STEERING COLUMN SYSTEM (for Gasoline Model)

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9. CUSTOMIZE INTELLIGENT CLEARANCE SONAR SYSTEM (for HV Model)

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10. CUSTOMIZE INTELLIGENT CLEARANCE SONAR SYSTEM (for Gasoline Model)

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11. CUSTOMIZE INTUITIVE PARKING ASSIST SYSTEM (for HV Model)

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12. CUSTOMIZE INTUITIVE PARKING ASSIST SYSTEM (for Gasoline Model)

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13. CUSTOMIZE BLIND SPOT MONITOR SYSTEM (for HV Model)

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14. CUSTOMIZE BLIND SPOT MONITOR SYSTEM (for Gasoline Model)

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15. CUSTOMIZE POWER DOOR LOCK CONTROL SYSTEM (for HV Model)

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16. CUSTOMIZE POWER DOOR LOCK CONTROL SYSTEM (for Gasoline Model)

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17. CUSTOMIZE WIRELESS DOOR LOCK CONTROL SYSTEM (for HV Model)

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18. CUSTOMIZE WIRELESS DOOR LOCK CONTROL SYSTEM (for Gasoline Model)

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19. CUSTOMIZE SMART KEY SYSTEM (for Entry Function, HV Model)

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20. CUSTOMIZE SMART KEY SYSTEM (for Entry Function, Gasoline Model)

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21. CUSTOMIZE SMART KEY SYSTEM (for Start Function, HV Model)

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22. CUSTOMIZE SMART KEY SYSTEM (for Start Function, Gasoline Model)

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23. CUSTOMIZE THEFT DETERRENT SYSTEM (for HV Model)

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24. CUSTOMIZE THEFT DETERRENT SYSTEM (for Gasoline Model)

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25. CUSTOMIZE LIGHTING SYSTEM (INT) (for HV Model)

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26. CUSTOMIZE LIGHTING SYSTEM (INT) (for Gasoline Model)

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27. CUSTOMIZE METER / GAUGE SYSTEM (for HV Model)

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28. CUSTOMIZE METER / GAUGE SYSTEM (for Gasoline Model)

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29. CUSTOMIZE HEADUP DISPLAY SYSTEM (for HV Model)

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30. CUSTOMIZE HEADUP DISPLAY SYSTEM (for Gasoline Model)

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31. CUSTOMIZE PRE-COLLISION SYSTEM (for HV Model)

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32. CUSTOMIZE PRE-COLLISION SYSTEM (for Gasoline Model)

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33. CUSTOMIZE FRONT POWER SEAT CONTROL SYSTEM (for HV Model with Memory)

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34. CUSTOMIZE FRONT POWER SEAT CONTROL SYSTEM (for Gasoline Model with Memory)

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35. CUSTOMIZE SEAT BELT WARNING SYSTEM (for HV Model)

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36. CUSTOMIZE SEAT BELT WARNING SYSTEM (for Gasoline Model)

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37. CUSTOMIZE AIR CONDITIONING SYSTEM (for HV Model)

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38. CUSTOMIZE AIR CONDITIONING SYSTEM (for Gasoline Model)

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39. CUSTOMIZE POWER WINDOW CONTROL SYSTEM (for HV Model)

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40. CUSTOMIZE POWER WINDOW CONTROL SYSTEM (for Gasoline Model)

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41. CUSTOMIZE SLIDING ROOF SYSTEM (for HV Model)

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42. CUSTOMIZE SLIDING ROOF SYSTEM (for Gasoline Model)

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43. CUSTOMIZE LUGGAGE COMPARTMENT DOOR OPENER SYSTEM (for HV Model)

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44. CUSTOMIZE LUGGAGE COMPARTMENT DOOR OPENER SYSTEM (for Gasoline Model)

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45. CUSTOMIZE POWER MIRROR CONTROL SYSTEM (for HV Model with Memory)

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46. CUSTOMIZE POWER MIRROR CONTROL SYSTEM (for Gasoline Model with Memory)

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47. CUSTOMIZE LIGHTING SYSTEM (EXT) (for HV Model with Cornering Light)

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48. CUSTOMIZE LIGHTING SYSTEM (EXT) (for Gasoline Model with Cornering Light)

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49. CUSTOMIZE LIGHTING SYSTEM (EXT) (for HV Model without Cornering Light)

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50. CUSTOMIZE LIGHTING SYSTEM (EXT) (for Gasoline Model without Cornering Light)

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51. CUSTOMIZE VEHICLE PROXIMITY NOTIFICATION SYSTEM

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Initialization

INITIALIZATION

PROCEDURES NECESSARY WHEN CABLE IS DISCONNECTED/RECONNECTED TO NEGATIVE (-) AUXILIARY BATTERY TERMINAL (for HV Model)

Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
Perform steering sensor zero point calibration	Lane Departure Alert System (w/ Steering Control)
	Pre-collision System
	Intelligent Clearance Sonar System*
	Lighting System (for HV Model with Cornering Light)
Memorize steering angle neutral point	Parking Assist Monitor System
Memorize steering angle neutral point	Panoramic View Monitor System

*: When performing learning using the Techstream.

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NOTICE:

After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (for Audio and Visual System)
After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (for Navigation System)

Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
Perform steering sensor zero point calibration	Lane Departure Alert System (w/ Steering Control)
	Pre-collision System
	Intelligent Clearance Sonar System*
	Lighting System (for Gasoline Model with Cornering Light)
Memorize steering angle neutral point	Parking Assist Monitor System
Memorize steering angle neutral point	Panoramic View Monitor System

PROCEDURES NECESSARY WHEN CABLE IS DISCONNECTED/RECONNECTED TO NEGATIVE (-) AUXILIARY BATTERY TERMINAL (for Gasoline Model)

*: When performing learning using the Techstream.

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NOTICE:

After the engine switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) battery terminal. (for Audio and Visual System)
After the engine switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) battery terminal. (for Navigation System)

PROCEDURES NECESSARY WHEN ECU OR OTHER PARTS ARE REPLACED (for HV Model)

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedures are not Performed	Link
ECM	Perform Vehicle Identification Number (VIN) registration	MIL illuminates
Throttle body with motor assembly Cleaning the deposits from the throttle body with motor assembly Cam timing control motor with EDU assembly Camshaft timing gear assembly Engine assembly Cylinder head sub-assembly Camshaft (for intake or exhaust camshaft) Camshaft timing exhaust gear assembly Piston or piston ring Mass air flow meter sub-assembly Port fuel injector assembly Direct fuel injector assembly Fuel pump (for low pressure side) Fuel pump assembly (for high pressure side) No.2 fuel pressure sensor (for low pressure side) Fuel pressure sensor (for high pressure side) Air fuel ratio sensor (sensor 1) Air fuel ratio sensor (sensor 2) Engine coolant temperature sensor Spark plug Ignition coil assembly EGR valve assembly Air leaks from intake system Gas leaks from exhaust system Knock control sensor	Inspection after repair	Poor idle, etc. Engine start function, etc.
Inverter with converter assembly	Resolver learning	DTCs are stored Slight vibration at a vehicle speed of 5 km/h (3 mph) or less Shock or vibration during acceleration
Hybrid vehicle transaxle assembly	Resolver learning Initialize resolver
HV battery	Battery status info update	HV battery status information cannot be updated
Hybrid battery terminal block	High voltage fuse accumulated load history reset	DTCs are stored
Millimeter wave radar sensor assembly	Adjust millimeter wave radar sensor assembly	Dynamic Radar Cruise Control System Front Camera System Lane Departure Alert System (w/ Steering Control) Pre-collision System Lighting System (EXT)
Forward recognition camera Windshield glass	Adjust forward recognition camera	Dynamic Radar Cruise Control System Front Camera System Lane Departure Alert System (w/ Steering Control) Pre-collision System Lighting System (EXT)
Tire pressure warning ECU and receiver (Electrical key and tire pressure monitoring system receiver assembly) Tire pressure warning valve and transmitter	Register transmitter ID Initialize tire pressure warning system	When DTC detection conditions of "transmitter ID not received" DTC are met, TPWS indicator blinks for 1 minute, and then illuminates Tire pressure warning function	for Registration for Initialization
Skid control ECU (Brake booster with master cylinder assembly) Brake actuator assembly	Bleed air Clear the data stored during previous linear solenoid valve offset learning, ABS holding solenoid valve learning, brake pedal stroke sensor assembly zero point calibration and system information memorization Perform linear solenoid valve offset learning, ABS holding solenoid valve learning, brake pedal stroke sensor assembly zero point calibration and system information memorization	DTCs are stored ABS warning light illuminates Brake warning light / yellow (minor malfunction) illuminates Slip indicator light illuminates VSC disabled or malfunctions	for Initialization for Calibration
Brake pedal stroke sensor assembly Brake pedal	Clear the data stored during previous linear solenoid valve offset learning, ABS holding solenoid valve learning, brake pedal stroke sensor assembly zero point calibration and system information memorization Perform linear solenoid valve offset learning, ABS holding solenoid valve learning, brake pedal stroke sensor assembly zero point calibration and system information memorization
Skid control ECU (Brake booster with master cylinder assembly) Yaw rate and acceleration sensor (Airbag ECU assembly)	Clear zero point calibration data Perform yaw rate and acceleration sensor zero point calibration
Parking Brake ECU (brake actuator assembly)	Operate the electric parking brake switch (electric parking brake switch assembly)	Parking brake indicator light blinks when the power switch is first turned on (IG)
Rack and pinion power steering gear assembly	Perform torque sensor zero point calibration Assist map writing	DTCs are output Steering effort different between turning steering wheel left and right EPS warning light illuminates
DCM (telematics transceiver)	DCM activation	Safety Connect System
Back-up battery	Perform the reset back-up battery condition	Safety Connect System
Steering sensor	Steering angle zero point learning (Initialize intelligent clearance sonar system)	Intelligent Clearance Sonar System Intuitive Parking Assist System
Suspension, tires, etc.*1 Front bumper assembly Rear bumper assembly Ultrasonic sensor	Measure ultrasonic sensor detection angle Ultrasonic sensor detection angle registration
Clearance warning ECU assembly	Measure ultrasonic sensor detection angle Steering angle zero point learning Register bumper type Register ultrasonic sensor detection angle
Steering sensor	Steering angle zero point learning (Initialize parking assist monitor system) Steering angle setting	Parking Assist Monitor System	for Initialization for Calibration
Suspension, tires, etc.*1	Rear television camera assembly optical axis adjustment (Back camera position setting)
Television camera assembly	Parking assist monitor system initialization Television camera assembly optical axis adjustment (Back camera position setting)
Steering sensor	Steering angle zero point learning (Initialize panoramic view monitor system)	Panoramic View Monitor System	for Initialization for Calibration
Parking assist ECU	Parking assist ECU initialization Adjust steering angle
Television camera assembly	Rear television camera view adjustment Television camera assembly optical axis adjustment (Back camera position setting)
Front television camera assembly Front bumper assembly Radiator grille	Front television camera view adjustment
Side television camera assembly LH Outer rear view mirror assembly LH Side television camera assembly RH Outer rear view mirror assembly RH	Side television camera view adjustment
Front television camera assembly, front bumper assembly or radiator grille Television camera assembly Side television camera assembly LH or outer rear view mirror assembly LH Side television camera assembly RH or outer rear view mirror assembly RH	Television camera view adjustment Television camera assembly optical axis adjustment (Back camera position setting)*2
Suspension, tires, etc.*1	Parking assist ECU initialization Adjust steering angle Television camera assembly optical axis adjustment (Back camera position setting)
Blind spot monitor sensor	Blind spot monitor beam axis adjustment	Intelligent Clearance Sonar System Blind Spot Monitor System
Inner rear view mirror assembly*3	Register codes in the garage door opener system	Garage Door Opener System
Certification ECU (smart key ECU assembly) Steering lock ECU (steering lock actuator or upper bracket assembly) Electrical key transmitter sub-assembly Hybrid vehicle control ECU assembly Main body ECU (multiplex network body ECU) DCM (telematics transceiver)	Code registration (Smart key System (for Start Function))	Wireless Door Lock Control System Smart Key System (for Entry Function) Smart Key System (for Start Function) Steering lock function
Occupant detection ECU Front passenger seat	Zero point calibration (Occupant classification system)	Occupant classification system Passenger airbag ON/OFF indicator Airbag system (Front passenger side) Seat belt warning system (Front passenger)
Separate type front seat cushion spring assembly LH Front seatback frame sub-assembly LH Position control ECU assembly	Initialize position control ECU	Front Power Seat Control System
No. 1 air conditioning radiator damper servo sub-assembly No. 2 air conditioning radiator damper servo sub-assembly No. 3 air conditioning radiator damper servo sub-assembly No. 1 blower damper servo sub-assembly Air conditioning amplifier assembly	Servo motor initialization (Air conditioning system)	DTCs are stored
Door window regulator assembly Power window regulator motor sub-assembly Door glass Door glass run	Initialize power window control system	Auto up and down function Jam protection function Remote control function Key-linked function Wireless transmitter-linked function Key-off operation function Catch protection function Window open warning function
Sliding roof ECU (sliding roof drive gear sub-assembly) Sliding roof glass sub-assembly Sliding roof drive cable sub-assembly Sliding roof drive gear sub-assembly	Initialize sliding roof system	Auto operation function Jam protection function Key-off operation function Key-linked function Wireless transmitter-linked function Sliding roof open warning function
Headlight assembly LH Headlight ECU sub-assembly LH	Synchronize the vehicle information	Lighting system (for HV Model with Cornering Light)
Swing grill actuator assembly Radiator shutter sub-assembly	Change grille shutter control mode and/or perform initialization	Grille Shutter System

*1: If the vehicle height has changed due to suspension or tire replacement.

*2: Only necessary when Television camera assembly has been removed/installed or replaced.

*3: w/ Garage Door Opener System

PROCEDURES NECESSARY WHEN ECU OR OTHER PARTS ARE REPLACED (for Gasoline Model)

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedures are not Performed	Link
ECM	Vehicle Identification Number (VIN) registration	MIL comes on
ECM	ECU communication ID registration (Immobiliser system)	Engine start function
Throttle body with motor assembly Cleaning the deposits from the throttle body with motor assembly Engine assembly Cylinder head sub-assembly Camshaft (for intake or exhaust camshaft) Camshaft timing gear assembly Camshaft timing exhaust gear assembly Piston or piston ring Mass air flow meter sub-assembly Fuel injector assembly (for port injection) Fuel injector assembly (for direct injection) Fuel pump (for low pressure side) Fuel pump assembly (for high pressure side) Fuel pressure sensor (for low pressure side) Fuel pressure sensor (for high pressure side) Air fuel ratio sensor Heated oxygen sensor Engine coolant temperature sensor Spark plug Ignition coil assembly Air leaks from intake system Gas leaks from exhaust system Knock control sensor	Inspection after repair	Poor idle, etc. Engine start function, etc.
Millimeter wave radar sensor assembly	Adjust millimeter wave radar sensor assembly	Dynamic Radar Cruise Control System Front Camera System Lane Departure Alert System (w/ Steering Control) Pre-collision System Lighting System (EXT)
Forward recognition camera Windshield glass	Adjust forward recognition camera	Dynamic Radar Cruise Control System Front Camera System Lane Departure Alert System (w/ Steering Control) Pre-collision System Lighting System (EXT)
Automatic transaxle assembly	Perform reset memory Input transaxle compensation code into ECM Perform road test to allow ECM to learn	Large shift shock Deterioration of fuel efficiency	for Initialization for Registration
Transmission valve body assembly Solenoid (SL1, SL2, SL3, SL4, SL5 and/or SL6) valve	Perform reset memory Reset transaxle compensation code Perform road test to allow ECM to learn
ECM (If transaxle compensation code read from ECM)	Perform reset memory*1 Transfer transaxle compensation code Perform road test to allow ECM to learn
ECM (If transaxle compensation code not read from ECM)	Perform reset memory*1 Reset transaxle compensation code Perform road test to allow ECM to learn
Automatic transaxle fluid	ATF thermal degradation estimate reset	The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly
Absorber control ECU	Registration of vehicle identification information	Interrupts damping force control DTCs are stored
Tire pressure warning ECU and receiver (electrical key and tire pressure monitoring system receiver assembly) Tire pressure warning valve and transmitter	Register transmitter ID Initialize tire pressure warning system	When DTC detection conditions of "transmitter ID not received" DTC are met, TPWS indicator blinks for 1 minute, and then illuminates Tire pressure warning function	for Registration for Initialization
Skid control ECU (brake actuator assembly) Yaw rate and acceleration sensor (airbag sensor assembly)	Perform system variant learning and acceleration sensor zero point calibration	VSC is disabled or malfunctions DTCs are output Slip indicator light illuminates ABS warning light illuminates
Skid control ECU (brake actuator assembly)	Operate the electric parking brake switch (electric parking brake switch assembly)	Parking brake indicator light blinks when the engine switch is first turned on (IG)
Rack and pinion power steering gear assembly	Perform torque sensor zero point calibration Assist map writing	DTCs are output Steering effort different between turning steering wheel left and right EPS warning light illuminates
DCM (telematics transceiver)	DCM activation	Safety Connect System
Back-up battery	Perform the reset back-up battery condition	Safety Connect System
Steering sensor	Steering angle zero point learning (Initialize intelligent clearance sonar system)	Intelligent Clearance Sonar System Intuitive Parking Assist System
Suspension, tires, etc.*2 Front bumper assembly Rear bumper assembly Ultrasonic sensor	Measure ultrasonic sensor detection angle Ultrasonic sensor detection angle registration
Clearance warning ECU assembly	Measure ultrasonic sensor detection angle Steering angle zero point learning Register bumper type Register ultrasonic sensor detection angle
Steering sensor	Steering angle zero point learning (Initialize parking assist monitor system) Steering angle setting	Parking Assist Monitor System	for Initialization for Calibration
Suspension, tires, etc.*2	Rear television camera assembly optical axis adjustment (Back camera position setting)
Television camera assembly	Parking assist monitor system initialization Television camera assembly optical axis adjustment (Back camera position setting)
Steering sensor	Steering angle zero point learning (Initialize panoramic view monitor system)	Panoramic View Monitor System	for Initialization Calibration
Parking assist ECU	Parking assist ECU initialization Adjust steering angle
Television camera assembly	Rear television camera view adjustment Television camera assembly optical axis adjustment (Back camera position setting)
Front television camera assembly Front bumper assembly Radiator grille	Front television camera view adjustment
Side television camera assembly LH Outer rear view mirror assembly LH Side television camera assembly RH Outer rear view mirror assembly RH	Side television camera view adjustment
Front television camera assembly, front bumper assembly or radiator grille Television camera assembly Side television camera assembly LH or outer rear view mirror assembly LH Side television camera assembly RH or outer rear view mirror assembly RH	Television camera view adjustment Television camera assembly optical axis adjustment (Back camera position setting)*4
Suspension, tires, etc.*2	Parking assist ECU initialization Adjust steering angle Television camera assembly optical axis adjustment (Back camera position setting)
Blind spot monitor sensor	Blind spot monitor beam axis adjustment	Intelligent Clearance Sonar System Blind Spot Monitor System
Inner rear view mirror assembly*3	Register codes in the garage door opener system	Garage Door Opener System
Certification ECU (smart key ECU assembly) Steering lock ECU (steering lock actuator or upper bracket assembly) Electrical key transmitter sub-assembly ECM Main body ECU (multiplex network body ECU) DCM (telematics transceiver)	Code registration (Smart Key System (for Start Function))	Wireless Door Lock Control System Smart Key System (for Entry Function) Smart Key System (for Start Function) Steering lock function
Occupant detection ECU Front passenger seat	Zero point calibration (Occupant Classification System)	Occupant Classification System Passenger airbag ON/OFF indicator Airbag System (Front passenger side) Seat Belt Warning System (Front passenger)
Separate type front seat cushion spring assembly LH Front seatback frame sub-assembly LH Position control ECU assembly	Initialize position control ECU	Front Power Seat Control System
No. 1 air conditioning radiator damper servo sub-assembly No. 2 air conditioning radiator damper servo sub-assembly No. 1 blower damper servo sub-assembly Air conditioning amplifier assembly	Servo motor initialization (Air conditioning system (for Automatic Air Conditioning System))	DTCs are output
Door window regulator sub-assembly Power window regulator motor sub-assembly Door glass Door glass run	Initialize power window control system	Auto up and down function Jam protection function Remote control function Key-linked function Wireless transmitter-linked function Key-off operation function Catch protection function Window open warning function
Sliding roof ECU (sliding roof drive gear sub-assembly) Sliding roof glass sub-assembly Sliding roof drive cable sub-assembly Sliding roof drive gear sub-assembly	Initialize sliding roof system	Auto operation function Jam protection function Key-off operation function Key-linked function Wireless transmitter-linked function Sliding roof open warning function
Headlight assembly LH Headlight ECU sub-assembly LH	Synchronize the vehicle information	Lighting system (for Gasoline Model with Cornering Light)

*1: Not necessary when ECM replaced with new one.
*2: If the vehicle height has changed due to suspension or tire replacement.
*3: w/ Garage Door Opener System
*4: Applies only for when removing and installing or replacing the television camera assembly.

Inspection Mode Procedure

INSPECTION MODE PROCEDURE

INSPECTION MODE (for HV Model)

NOTICE:

When operating the vehicle in an inspection mode for an operation such as a speedometer test, a DTC may be stored. Therefore, if the warning light illuminates, check for DTCs using the Techstream and clear the DTCs.

HINT:

If the engine is warmed up and the HV battery is charged, the engine will stop after the vehicle is stopped. If the engine is required to run continuously even after the vehicle is stopped, such as for an ignition timing check, switch to maintenance mode.

(a) The following table shows the types of inspection mode that are available, their purpose and the control that occurs in each mode.

Mode (Display)	Purpose	Control
2WD MAINTENANCE MODE (2WD for measuring Exhaust Gas)	For inspecting ignition timing, performing engine maintenance, idle speed exhaust emissions testing (CO, HC), etc. For performing tests using a speedometer tester, two-wheel chassis dynamometer, etc.	Keeps the engine idling when the shift lever is in P or park (P) is selected Cancels traction control
2WD CERTIFICATION MODE (2WD for cutting TR(A)C)	For performing tests using a speedometer tester, two-wheel chassis dynamometer, etc.	Cancels traction control
4WD MAINTENANCE MODE (4WD for measuring Exhaust Gas)	For inspecting ignition timing, performing engine maintenance, idle speed exhaust emissions testing (CO, HC), etc. For performing tests using a speedometer tester, four-wheel chassis dynamometer, etc.	Keeps the engine idling when the shift lever is in P or park (P) is selected Cancels traction control
4WD CERTIFICATION MODE (4WD for cutting TR(A)C)	For performing tests using a speedometer tester, four-wheel chassis dynamometer, etc.	Cancels traction control

(b) Vehicle conditions

(1) Before activating inspection mode, turn the air conditioning off, start the hybrid system with the shift lever in P or with park (P) selected, and check that the engine stops within several seconds after starting (engine warm up check).

(2) Activate the appropriate inspection mode and inspect the vehicle:

Test Item	Mode
Vehicle straight traveling test (side slip inspection)	2WD MAINTENANCE MODE, 4WD MAINTENANCE MODE or normal mode
Braking force test	Normal mode
Speedometer test	2WD MAINTENANCE MODE or 4WD MAINTENANCE MODE
Exhaust gas test (idling)	2WD MAINTENANCE MODE or 4WD MAINTENANCE MODE
Headlight test	2WD MAINTENANCE MODE, 4WD MAINTENANCE MODE or normal mode

(3) Cancel inspection mode immediately after completing the inspection.

NOTICE:

Driving the vehicle without canceling inspection mode may damage the hybrid transaxle or the hybrid transmission.

CAUTION:

Be sure to perform the test in 2WD MAINTENANCE MODE or 4WD MAINTENANCE MODE.

NOTICE:

Do not perform rapid starting or quick acceleration on a speedometer tester. If rapid starting or quick acceleration is performed on a speedometer tester, damage may occur to the hybrid transaxle or the hybrid transmission.

(1) Depress the accelerator pedal slowly and gradually accelerate the vehicle. Take a measurement.

(2) After the measurement, use the brakes to gradually decelerate the vehicle.

(d) Special notes for using a chassis dynamometer

CAUTION:

Be sure to perform the test in 2WD MAINTENANCE MODE or 4WD MAINTENANCE MODE.

NOTICE:

Sudden acceleration or deceleration of the vehicle on a chassis dynamometer under minimal load may damage the hybrid transaxle or the hybrid transmission.

(1) Always set an appropriate load before starting the test.

ACTIVATING 2WD MAINTENANCE MODE

HINT:

Refer to the New Car Features manual for the warning messages which are displayed on the multi-information display when maintenance mode is entered.
The engine speed increases to 1500 rpm when the accelerator pedal is depressed midway with the shift lever is in P or park (P) selected. When the accelerator pedal is depressed more than midway, or when the accelerator pedal is fully depressed, the engine speed will increase to approximately 2500 rpm.

(a) NOT USING THE TECHSTREAM

(1) Perform the following steps within 60 seconds.

Turn the ignition switch to ON (IG).
Move the shift lever to P or select park (P) and fully depress the accelerator pedal twice.
Move the shift lever to N or select neutral (N) and fully depress the accelerator pedal twice.
Move the shift lever to P or select park (P) and fully depress the accelerator pedal twice.

(2) Start the engine by turning the ignition switch ON (READY) while depressing the brake pedal.

(3) Check that the 2WD maintenance mode message is displayed on the multi-information display.

(b) USING THE TECHSTREAM

(1) Connect the Techstream to the DLC3.

(2) Turn the ignition switch to ON (IG).

(3) Turn the Techstream on.

(4) Enter following menus: Powertrain / Hybrid Control / Utility / Inspection Mode - 2WD for measuring Exhaust Gas.

(5) Start the engine by turning the ignition switch ON (READY) while depressing the brake pedal.

(6) Check that the 2WD maintenance mode message is displayed on the multi-information display.

HINT:

Refer to the New Car Features manual for the warning messages which are displayed on the multi-information display when certification mode is entered.

ACTIVATING 2WD CERTIFICATION MODE

(a) NOT USING THE TECHSTREAM

(1) Perform the following steps within 60 seconds.

Turn the ignition switch to ON (IG).
Move the shift lever to P or select park (P) and fully depress the accelerator pedal 3 times.
Move the shift lever to N or select neutral (N) and fully depress the accelerator pedal 3 times.
Move the shift lever to P or select park (P) and fully depress the accelerator pedal 3 times.

(2) Turn the ignition switch ON (READY) while depressing the brake pedal.

(3) Check that the 2WD certification mode message is displayed on the multi-information display.

(b) USING THE TECHSTREAM

(1) Connect the Techstream to the DLC3.

(2) Turn the ignition switch to ON (IG).

(3) Turn the Techstream on.

(4) Enter following menus: Powertrain / Hybrid Control / Utility / Inspection Mode - 2WD for cutting TR(A)C.

(5) Turn the ignition switch ON (READY) while depressing the brake pedal.

(6) Check that the 2WD certification mode message is displayed on the multi-information display.

HINT:

Refer to the New Car Features manual for the warning messages which are displayed on the multi-information display when maintenance mode is entered.
The engine speed increases to 1500 rpm when the accelerator pedal is depressed midway with the shift lever is in P or park (P) selected. When the accelerator pedal is depressed more than midway, or when the accelerator pedal is fully depressed, the engine speed will increase to approximately 2500 rpm.

ACTIVATING 4WD MAINTENANCE MODE

(a) NOT USING THE TECHSTREAM

(1) Perform the following steps within 60 seconds.

Turn the ignition switch to ON (IG).
Move the shift lever to P or select park (P) and fully depress the accelerator pedal 4 times.
Move the shift lever to N or select neutral (N) and fully depress the accelerator pedal 4 times.
Move the shift lever to P or select park (P) and fully depress the accelerator pedal 4 times.

(2) Start the engine by turning the ignition switch ON (READY) while depressing the brake pedal.

(3) Check that the 4WD maintenance mode message is displayed on the multi-information display.

(b) USING THE TECHSTREAM

(1) Connect the Techstream to the DLC3.

(2) Turn the ignition switch to ON (IG).

(3) Turn the Techstream on.

(4) Enter following menus: Powertrain / Hybrid Control / Utility / Inspection Mode - 4WD for measuring Exhaust Gas.

(5) Start the engine by turning the ignition switch ON (READY) while depressing the brake pedal.

(6) Check that the 4WD maintenance mode message is displayed on the multi-information display.

ACTIVATING 4WD CERTIFICATION MODE

HINT:

Refer to the New Car Features manual for the warning messages which are displayed on the multi-information display when certification mode is entered.

(a) NOT USING THE TECHSTREAM

(1) Perform the following steps within 60 seconds.

Turn the ignition switch to ON (IG).
Move the shift lever to P or select park (P) and fully depress the accelerator pedal 5 times.
Move the shift lever to N or select neutral (N) and fully depress the accelerator pedal 5 times.
Move the shift lever to P or select park (P) and fully depress the accelerator pedal 5 times.

(2) Turn the ignition switch ON (READY) while depressing the brake pedal.

(3) Check that the 4WD certification mode message is displayed on the multi-information display.

(b) USING THE TECHSTREAM

(1) Connect the Techstream to the DLC3.

(2) Turn the ignition switch to ON (IG).

(3) Turn the Techstream on.

(4) Enter following menus: Powertrain / Hybrid Control / Utility / Inspection Mode - 4WD for cutting TR(A)C.

(5) Turn the ignition switch ON (READY) while depressing the brake pedal.

(6) Check that the 4WD certification mode message is displayed on the multi-information display.

DEACTIVATING INSPECTION MODE

(a) Turn the ignition switch off and wait at least 30 seconds. The hybrid system will turn off simultaneously.

NOTICE:

After deactivating inspection mode, turn the ignition switch to ON and check that the corresponding message is no longer displayed on the multi-information display.

Vehicle Lift And Support Locations

VEHICLE LIFT AND SUPPORT LOCATIONS

PRECAUTIONS ABOUT VEHICLE CONDITION WHEN RAISING VEHICLE

(a) The vehicle must be unloaded before jacking up or raising the vehicle. Never jack up or raise a heavily loaded vehicle.

(b) When removing any heavy components, like the engine, transmission, or transaxle, the vehicle center of gravity will shift. To stabilize the vehicle, place a balance weight in a location that will prevent the vehicle from rolling or shifting, or place a transmission jack under the appropriate jack position at the opposite end of the vehicle.

PRECAUTIONS FOR WHEN USING A 4 POST LIFT

(a) Follow the safety procedures outlined in the lift's instruction manual.

(b) Do not damage the tires or wheels while driving onto the lift.

PRECAUTIONS FOR WHEN USING JACK AND SAFETY STANDS

(a) Work on a level surface. Use wheel chocks at all times.

(b) Use safety stands with rubber attachments as shown in the illustration.

Rubber Attachment

Never set the jack or safety stands under suspension parts, such as a front lower arm, when jacking up the vehicle.

(d) Do not work on or leave the vehicle supported only by a jack. Be sure to support the vehicle with safety stands.

(e) When jacking up the vehicle, first release the parking brake and move the shift lever to N. (w/o Electronic Shift Lever System)

(f) When jacking up the vehicle, first release the parking brake, then move the shift lever to N and confirm that neutral (N) has been selected. (w/ Electronic Shift Lever System)

(g) When jacking up the entire vehicle:

(1) When jacking up the front wheels first, make sure wheel chocks are behind the rear wheels.

(2) When jacking up the rear wheels first, make sure wheel chocks are in front of the front wheels.

(h) When jacking up only the front or rear wheels of the vehicle:

(1) Before jacking up the front wheels, place wheel chocks on both sides of the rear wheels.

(2) Before jacking up the rear wheels, place wheel chocks on both sides of the front wheels.

(i) When lowering a vehicle that only has its front or rear wheels jacked up.

JACK POSITION

SUPPORT POSITION

- Safety stand

- Swing arm type lift

- Plate type lift (Front side)

SUPPORT POSITION

- Plate type lift (Rear side)

VEHICLE CENTER OF GRAVITY (Unloaded Condition)

(1) Before lowering the front wheels, make sure wheel chocks are in front of the rear wheels.

(2) Before lowering the rear wheels, make sure wheel chocks are behind the front wheels.

PRECAUTIONS FOR WHEN USING A SWING ARM TYPE LIFT

(a) Follow the safety procedures outlined in the lift's instruction manual.

(b) Use swing arms equipped with rubber attachments as shown in the illustration.

(c) Position the vehicle so that its center of gravity is centered on the lift (length of "L" in the illustration should be as short as possible).

(d) Ensure that the rubber cushions or swing arms do not contact the body cladding or lower mouldings.

(e) Be sure to lock the swing arms before raising the vehicle (if equipped with arm locks).

(f) Use the lift to raise the vehicle until the tires are off the ground, then stop the lift and shake the front and rear of the vehicle to make sure that it is stable.

*a	Rubber Attachment	*b	Center of lift
*c	VEHICLE CENTER OF GRAVITY (Unloaded Condition)	-	-

PRECAUTIONS FOR WHEN USING A PLATE TYPE LIFT

(a) Follow the safety procedures outlined in the lift's instruction manual.

(b) Use plate lift attachments (rubber lifting blocks) on top of the plates.

(c) Be sure to set the vehicle to the specified position described in the following chart and shown in the following illustration.

Right and left set position	Center the vehicle on the lift.
Front and rear set position	Align the plate cushion ends with the lower ends of the attachments (A). Be sure to set the attachment to position (B) as shown in the illustration.

(d) Ensure that the plate lift or rubber lifting blocks do not contact the body cladding or lower mouldings.

(e) Use the lift to raise the vehicle until the tires are off the ground, then stop the lift and shake the front and rear of the vehicle to make sure that it is stable.

*1	Attachment	*2	Rocker Panel Moulding
*a	85 mm (3.35 in.)	*b	100 mm (3.94 in.)
*c	200 mm (7.87 in.)	*d	70 mm (2.76 in.)
*e	Attachment Dimensions	-	-

Identification Information

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