Toyota Avalon (XX50) 2019-2022 Service & Repair Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL BATTERY VOLTAGE SENSOR

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the battery voltage sensor to the HV battery with the bolt.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

NOTICE:

  • Check color of the label.
  • If the battery voltage sensor has been struck or dropped, replace it.
  • Make sure to align the hole of the battery voltage sensor with the pin.

*a

Blue Label

*b

Pin

(b) Connect the battery voltage sensor connector.

NOTICE:

Make sure that the connector is connected securely.

2. INSTALL NO. 1 HV BATTERY SHIELD PANEL

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Pull back the rear No. 1 HV battery shield and install the No. 1 HV battery shield panel to the HV battery.

(b) Install the bolt and nut.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(c) Connect the battery voltage sensor connector.

(d) Engage the clamp.

3. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the upper HV battery cover sub-assembly to the HV battery with the 8 bolts and 4 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

4. INSTALL HV BATTERY

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    Components

    Removal

    See More:

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    Toyota Avalon (XX50) 2019-2022 Owners Manual

    Toyota Avalon (XX50) 2019-2022 Service & Repair Manual

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