Toyota Avalon (XX50): Luggage Compartment Door

Toyota Avalon (XX50) 2019-2022 Service & Repair Manual / Vehicle Exterior / Door / Hatch / Luggage Compartment Door

Adjustment

ADJUSTMENT

CAUTION / NOTICE / HINT

*a	Centering Bolt
*b	Standard Bolt

HINT:

Centering bolts are used to mount the door hinge to the door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts when making adjustments.
Specified torque for standard bolts is shown in the standard bolt chart.
Click here

PROCEDURE

1. INSPECT LUGGAGE COMPARTMENT DOOR

(a) Check that the clearance measurements of areas a through j are within each standard range.

Standard Clearance

Area	Measurement	Area	Measurement
a	5.95 mm (0.234 in.)	b	-1.3 to 1.4 mm (-0.0512 to 0.0551 in.)
c	2.4 to 5.1 mm (0.0945 to 0.200 in.)	d	-0.95 to 1.75 mm (-0.0374 to 0.0689 in.)
e	3.2 to 5.9 mm (0.126 to 0.232 in.)	f	2.5 to 6.5 mm (0.0984 to 0.256 in.)
g	-2.0 to 2.0 mm (-0.0787 to 0.0787 in.)	h	3.85 to 7.85 mm (0.152 to 0.309 in.)
i	1.95 to 5.95 mm (0.0768 to 0.234 in.)	j	2.35 to 6.35 mm (0.0925 to 0.250 in.)

2. REMOVE SPARE WHEEL COVER ASSEMBLY

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3. REMOVE BAGGAGE HOLDER NET

Click here

4. REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

Click here

5. REMOVE REAR FLOOR FINISH PLATE

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6. REMOVE LUGGAGE COMPARTMENT DOOR COVER

Click here

7. REMOVE BACK DOOR UPPER HINGE PROTECTOR LH

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8. REMOVE BACK DOOR UPPER HINGE PROTECTOR RH

Click here

9. ADJUST LUGGAGE COMPARTMENT DOOR

(a) Loosen the 4 door side hinge bolts to adjust the door horizontally and vertically.

(b) Tighten the 4 bolts after adjustment.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(d) Using a brass bar and a hammer, hit the striker to adjust its position.

(e) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

10. INSTALL BACK DOOR UPPER HINGE PROTECTOR LH

Click here

11. INSTALL BACK DOOR UPPER HINGE PROTECTOR RH

Click here

12. INSTALL LUGGAGE COMPARTMENT DOOR COVER

Click here

13. INSTALL REAR FLOOR FINISH PLATE

Click here

14. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

Click here

15. INSTALL BAGGAGE HOLDER NET

Click here

16. INSTALL SPARE WHEEL COVER ASSEMBLY

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Components

COMPONENTS

ILLUSTRATION

*1	BACK DOOR UPPER HINGE PROTECTOR LH	*2	BACK DOOR UPPER HINGE PROTECTOR RH
*3	HOLE PLUG	*4	LUGGAGE COMPARTMENT DOOR COVER
*5	LUGGAGE COMPARTMENT DOOR CUSHION	*6	LUGGAGE COMPARTMENT DOOR LOCK ASSEMBLY
*7	LUGGAGE COMPARTMENT DOOR LOCK CYLINDER ASSEMBLY	-	-
	Nm (kgfcm, ft.*lbf): Specified torque	●	Non-reusable part
	MP grease	-	-

ILLUSTRATION

*1	LICENSE PLATE LIGHT ASSEMBLY	*2	LUGGAGE COMPARTMENT DOOR OUTSIDE GARNISH SUB-ASSEMBLY
*3	LUGGAGE ELECTRICAL KEY SWITCH	*4	NO. 2 BACK DOOR OUTSIDE GARNISH
*5	REAR LIGHT ASSEMBLY LH	*6	REAR LIGHT ASSEMBLY RH
*7	TELEVISION CAMERA ASSEMBLY	*8	GROMMET
*9	CLIP	-	-
	Nm (kgfcm, ft.*lbf): Specified torque	●	Non-reusable part

ILLUSTRATION

*A	w/ Rear Spoiler	-	-
*1	REAR SPOILER SUB-ASSEMBLY	-	-
	Nm (kgfcm, ft.*lbf): Specified torque	●	Non-reusable part

Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during luggage compartment door rmoval/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
Television camera assembly (w/ Parking assist monitor system)	Parking assist monitor system initialization Television camera assembly optical axis (Back camera position setting)	Parking assist monitor system
Television camera assembly (w/ Panoramic view monitor system)	Rear television camera view adjustment Television camera assembly optical axis adjustment (Back camera position setting)	Panoramic view monitor system

Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
Television camera assembly (w/ Parking assist monitor system)	Parking assist monitor system initialization Television camera assembly optical axis (Back camera position setting)	Parking assist monitor system
Television camera assembly (w/ Panoramic view monitor system)	Rear television camera view adjustment Television camera assembly optical axis adjustment (Back camera position setting)	Panoramic view monitor system

PROCEDURE

1. REMOVE LUGGAGE COMPARTMENT DOOR COVER

(a) Using a clip remover, remove the 13 clips and luggage compartment door cover.

2. REMOVE BACK DOOR UPPER HINGE PROTECTOR LH

(a) Remove the 2 clips and back door upper hinge protector LH.

3. REMOVE BACK DOOR UPPER HINGE PROTECTOR RH

(a) Remove the 2 clips and back door upper hinge protector RH.

4. REMOVE LUGGAGE COMPARTMENT DOOR LOCK ASSEMBLY

Click here

5. REMOVE LUGGAGE COMPARTMENT DOOR LOCK CYLINDER ASSEMBLY

(a) Remove the 2 nuts and luggage compartment door lock cylinder assembly.

6. REMOVE LUGGAGE COMPARTMENT DOOR CUSHION

(a) Disengage the 8 claws to remove the 2 luggage compartment door cushions.

7. REMOVE HOLE PLUG

(a) Remove the 2 hole plugs.

8. REMOVE REAR LIGHT ASSEMBLY LH

Click here

9. REMOVE REAR LIGHT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

10. REMOVE NO. 2 BACK DOOR OUTSIDE GARNISH

Click here

11. REMOVE LUGGAGE COMPARTMENT DOOR OUTSIDE GARNISH SUB-ASSEMBLY

Click here

12. REMOVE LUGGAGE ELECTRICAL KEY SWITCH

Click here

13. REMOVE TELEVISION CAMERA ASSEMBLY

Click here

14. REMOVE LICENSE PLATE LIGHT ASSEMBLY

Click here

HINT:

Use the same procedure as for the LH side.

15. REMOVE REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)

Click here

Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)

Click here

2. INSTALL LICENSE PLATE LIGHT ASSEMBLY

Click here

HINT:

Use the same procedure as for the LH side.

3. INSTALL TELEVISION CAMERA ASSEMBLY

Click here

4. INSTALL LUGGAGE ELECTRICAL KEY SWITCH

Click here

5. INSTALL LUGGAGE COMPARTMENT DOOR OUTSIDE GARNISH SUB-ASSEMBLY

Click here

6. INSTALL NO. 2 BACK DOOR OUTSIDE GARNISH

Click here

7. INSTALL REAR LIGHT ASSEMBLY LH

Click here

8. INSTALL REAR LIGHT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

9. INSTALL HOLE PLUG

(a) Install 2 new hole plugs.

10. INSTALL LUGGAGE COMPARTMENT DOOR CUSHION

(a) Engage the 8 claws to install 2 new luggage compartment door cushions.

11. INSTALL LUGGAGE COMPARTMENT DOOR LOCK CYLINDER ASSEMBLY

(a) Install the luggage compartment door lock cylinder assembly with the 2 nuts.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

12. INSTALL LUGGAGE COMPARTMENT DOOR LOCK ASSEMBLY

Click here

13. INSTALL BACK DOOR UPPER HINGE PROTECTOR LH

(a) Install the back door upper hinge protector LH with the 2 clips.

14. INSTALL BACK DOOR UPPER HINGE PROTECTOR RH

(a) Install the back door upper hinge protector RH with the 2 clips.

15. INSTALL LUGGAGE COMPARTMENT DOOR COVER

(a) Install the luggage compartment door cover with the 13 clips.

Luggage Compartment Door Weatherstrip

Rear Door Opening Trim Weatherstrip

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