COMPONENTS
ILLUSTRATION
*1 | FRONT FENDER TO COWL SIDE SEAL |
*2 | LOWER WINDSHIELD OUTSIDE MOULDING |
*3 | NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP |
*4 | NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP |
*5 | WINDSHIELD GLASS SUB-ASSEMBLY |
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● | Non-reusable part |
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INSTALLATION
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP
HINT:
Perform the following procedure only when replacement of a No. 3 windshield outside moulding clip is necessary.
(a) Using a riveter with a nose piece, install 6 new No. 3 windshield outside moulding clips.
HINT:
If the mandrel of the No. 3 windshield outside moulding clip does not come off on the first operation of the riveter, slide the riveter forward on the mandrel and operate it again.
NOTICE:
*a |
Riveter |
*b |
Incorrect |
*c |
Correct |
*a | Riveter |
*b | Mandrel |
*c | Incorrect |
(b) Install the windshield glass sub-assembly.
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2. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP
HINT:
Perform the following procedure only when replacement of a No. 1 windshield outside moulding clip is necessary.
(a) Engage the 6 claws to install the 6 No. 1 windshield outside moulding clips as shown in the illustration.
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Install in this Direction |
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3. INSTALL LOWER WINDSHIELD OUTSIDE MOULDING
(a) Engage the 12 claws to install the lower windshield outside moulding. |
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4. INSTALL FRONT FENDER TO COWL SIDE SEAL
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REMOVAL
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. REMOVE FRONT FENDER TO COWL SIDE SEAL
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2. REMOVE LOWER WINDSHIELD OUTSIDE MOULDING
(a) Apply protective tape around the lower windshield outside moulding as shown in the illustration.
![]() | Protective Tape |
(b) Using a screwdriver with its tip wrapped with protective tape, disengage the 12 claws as shown in the illustration.
*a | Protective Tape |
![]() |
Remove in this Direction |
3. REMOVE NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP
HINT:
Perform the following procedure only when replacement of a No. 1 windshield outside moulding clip is necessary.
(a) Disengage the 6 claws to remove the 6 No. 1 windshield outside moulding clips as shown in the illustration.
![]() |
Remove in this Direction |
4. REMOVE NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP
HINT:
Perform the following procedure only when replacement of a No. 3 windshield outside moulding clip is necessary.
(a) Remove the windshield glass sub-assembly.
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(b) Insert a 4.0 mm (0.157 in.) drill bit into a drill.
(c) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration. Standard Measurement:
NOTICE: Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep. |
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(d) Lightly press the drill bit against the No. 3 windshield outside moulding clips to drill off the No. 3 windshield outside moulding clip flanges, and remove the 6 No. 3 windshield outside moulding clips. CAUTION: Be careful of the drilled No. 3 windshield outside moulding clips, as they may be hot. NOTICE:
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(e) Using a vacuum cleaner, remove the No. 3 windshield outside moulding clip fragments and shavings from the drilled areas.
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