REPLACEMENT CAUTION / NOTICE / HINT
HINT:
- Use the same procedure for bank 1 and bank 2.
- The following procedure is for bank 2.
PROCEDURE 1. REPLACE INTAKE VALVE GUIDE BUSH
(a) Heat the cylinder head LH to between 80 and 100°C (176 and 212°F).
(b) Place the cylinder head LH on wooden blocks. CAUTION: Be sure to wear protective gloves.
| (c) Using SST and a hammer, tap out the intake valve guide bush.
SST: 09201-10000 09201-01050 SST: 09950-70010 09951-07100 |
|
| (d) Using a caliper gauge, measure the intake valve guide bush bore diameter of the cylinder head LH.
Standard Intake Valve Guide Bush Bore Diameter: 10.285 to 10.306 mm (0.405 to 0.406 in.)
New Guide Bush Selection Chart: |
Bush Size | Bush Bore Diameter | |
STD | 10.333 to 10.344 mm (0.40681 to 0.40724 in.) | |
O/S 0.05 | 10.383 to 10.394 mm (0.40878 to 0.40921 in.) |
HINT:
- If the intake valve guide bush bore diameter is more than 10.306 mm
(0.406 in.), machine the intake valve guide bush bore to a dimension of
10.335 to 10.356 mm (0.407 to 0.408 in.) to install an O/S 0.05 intake
valve guide bush.
- If the intake valve guide bush bore diameter of the cylinder head LH is
more than 10.356 mm (0.40772 in.), replace the cylinder head LH.
| |
(e) Heat the cylinder head LH to between 80 and 100°C (176 and 212°F).
(f) Place the cylinder head LH on wooden blocks. CAUTION: Be sure to wear protective gloves.
| (g) Using SST and a hammer, tap in a new intake valve guide bush to the specified protrusion height.
SST: 09201-10000 09201-01050 SST: 09950-70010 09951-07100
Standard Protrusion Height: 9.30 to 9.70 mm (0.366 to 0.382 in.) |
 |
|
*a | Protrusion Height | |
*b | Wooden Block | | |
| (h) Using a sharp 5.5 mm reamer, ream the intake valve guide bush to obtain the specified oil clearance.
Standard Oil Clearance: 0.025 to 0.060 mm (0.000984 to 0.00236 in.) |
|
2. REPLACE EXHAUST VALVE GUIDE BUSH (a) Heat the cylinder head LH to between 80 and 100°C (176 and 212°F).
(b) Place the cylinder head LH on wooden blocks. CAUTION: Be sure to wear protective gloves.
| (c) Using SST and a hammer, tap out the exhaust valve guide bush.
SST: 09201-10000 09201-01050 SST: 09950-70010 09951-07100 |
|
| (d) Using a caliper gauge, measure the exhaust valve guide bush bore diameter of the cylinder head LH.
Standard Exhaust Valve Guide Bush Bore Diameter: 10.285 to 10.306 mm (0.405 to 0.406 in.)
New Guide Bush Selection Chart: |
Bush Size | Bush Bore Diameter | |
STD | 10.333 to 10.344 mm (0.40681 to 0.40724 in.) | |
O/S 0.05 | 10.383 to 10.394 mm (0.40878 to 0.40921 in.) |
HINT:
- If the exhaust valve guide bush bore diameter is more than 10.306 mm
(0.406 in.), machine the exhaust valve guide bush bore to a dimension of
10.335 to 10.356 mm (0.407 to 0.408 in.) to install an O/S 0.05 exhaust
valve guide bush.
- If the exhaust valve guide bush bore diameter of the cylinder head LH is
more than 10.356 mm (0.40772 in.), replace the cylinder head LH.
| |
(e) Heat the cylinder head LH to between 80 and 100°C (176 and 212°F).
(f) Place the cylinder head LH on wooden blocks. CAUTION: Be sure to wear protective gloves.
| (g) Using SST and a hammer, tap in a new exhaust valve guide bush to the specified protrusion height.
SST: 09201-10000 09201-01050 SST: 09950-70010 09951-07100
Standard Protrusion Height: 9.30 to 9.70 mm (0.366 to 0.382 in.) |
 |
|
*a | Protrusion Height | |
*b | Wooden Block | | |
| (h) Using a sharp 5.5 mm reamer, ream the exhaust valve guide bush to obtain the specified oil clearance.
Standard Oil Clearance: 0.030 to 0.065 mm (0.00118 to 0.00256 in.) |
|
3. REPLACE RING PIN NOTICE: It is not necessary to remove the ring pins unless they are being replaced.
(a) Using a plastic hammer, tap in new ring pins to the cylinder head LH and cylinder head sub-assembly.
|
*A | for Bank 1 |
*B | for Bank 2 | |
*a | Protrusion Height |
- | - |
Standard Protrusion Height: 2.5 to 3.5 mm (0.0984 to 0.138 in.)
4. REPLACE STUD BOLT NOTICE: If a stud bolt is deformed or its threads are damaged, replace it.
(a) Using E6 and E8 "TORX" socket wrenches, install the stud bolts to the cylinder head LH.
|
*A | for Bank 2 |
- | - | |
*a | Intake Side |
*b | Exhaust Side | |
*c | Rear Side |
*d | 20 mm (0.787 in.) | |
*e | 13 mm (0.512 in.) |
*f | 35 mm (1.38 in.) | |
*g | 16 mm (0.630 in.) |
*h | 9 mm (0.354 in.) | |
*i | 27 mm (1.06 in.) |
*j | 26 mm (1.02 in.) | |
*k | 16.7 mm (0.657 in.) |
*l | 51.7 mm (2.04 in.) |
Torque: Bolt (A), (B) : 10 N·m {102 kgf·cm, 7 ft·lbf} Bolt (C) :
4.0 N·m {41 kgf·cm, 35 in·lbf} (b) Using E6 and E8 "TORX" socket wrenches, install the stud bolts to the cylinder head sub-assembly.
|
*A | for Bank 1 |
- | - | |
*a | Intake Side |
*b | Exhaust Side | |
*c | Rear Side |
*d | 20 mm (0.787 in.) | |
*e | 13 mm (0.512 in.) |
*f | 35 mm (1.38 in.) | |
*g | 16 mm (0.630 in.) |
*h | 9 mm (0.354 in.) | |
*i | 27 mm (1.06 in.) |
*j | 26 mm (1.02 in.) | |
*k | 16.7 mm (0.657 in.) |
*l | 51.7 mm (2.04 in.) |
Torque: Bolt (A), (B) : 10 N·m {102 kgf·cm, 7 ft·lbf} Bolt (C) :
4.0 N·m {41 kgf·cm, 35 in·lbf} 5. REPLACE STRAIGHT PIN NOTICE:
If a straight pin is deformed, replace it. (a) Using a plastic hammer, tap in new straight pins to the cylinder head LH as shown in the illustration.
|
*A | for Bank 1 |
*B | for Bank 2 | |
*a | 34 mm (1.34 in.) |
*b | Protrusion Height |
Standard Protrusion Height: 17.5 to 19.5 mm (0.689 to 0.768 in.) | 
