REMOVAL CAUTION / NOTICE / HINT
The
necessary procedures (adjustment, calibration, initialization or
registration) that must be performed after parts are removed and
installed, or replaced during windshield glass sub-assembly
removal/installation are shown below. Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model) |
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed |
Link | |
*: w/ Garage Door Opener System
|
- Forward recognition camera
- Windshield glass
| Adjust forward recognition camera |
- Dynamic Radar Cruise Control System
- Front Camera System
- Lane Departure Alert System (w/ Steering Control)
- Pre-collision System
- Lighting System (EXT)
|
 | |
Inner rear view mirror assembly* |
Register codes in the garage door opener system |
Garage door opener system |
| |
Front passenger seat | Zero point calibration (Occupant classification system) |
- Occupant classification system
- Passenger airbag ON/OFF indicator
- Airbag system (Front passenger side)
- Seat belt warning system (Front passenger)
|
| Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model) |
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed |
Link | |
*: w/ Garage Door Opener System
|
- Forward recognition camera
- Windshield glass
| Adjust forward recognition camera |
- Dynamic Radar Cruise Control System
- Front Camera System
- Lane Departure Alert System (w/ Steering Control)
- Pre-collision System
- Lighting System (EXT)
|
| |
Inner rear view mirror assembly* |
Register codes in the garage door opener system |
Garage door opener system |
| |
Front passenger seat | Zero point calibration (Occupant classification system) |
- Occupant classification system
- Passenger airbag ON/OFF indicator
- Airbag system (Front passenger side)
- Seat belt warning system (Front passenger)
|
| NOTICE:
When
replacing the windshield glass of a vehicle equipped with a forward
recognition camera, make sure to use a Toyota genuine part. If a
non-Toyota genuine part is used, the forward recognition camera may not
be able to be installed due to a missing bracket. Also, the dynamic
radar cruise control system, lane departure alert system, pre-collision
system, front camera system or automatic high beam system may not
operate properly due to a difference in the transmissivity or black
ceramic border. PROCEDURE 1. REMOVE LOWER WINDSHIELD MOULDING OUTSIDE LH
Click here 2. REMOVE LOWER WINDSHIELD MOULDING OUTSIDE RH
HINT: Use the same procedure as for the LH side. 3. REMOVE FRONT WIPER ARM HEAD CAP
Click here 4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH
Click here 5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
Click here 6. REMOVE FRONT FENDER TO COWL SIDE SEAL LH
Click here 7. REMOVE FRONT FENDER TO COWL SIDE SEAL RH
HINT: Use the same procedure as for the LH side. 8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Click here 9. REMOVE INNER REAR VIEW MIRROR ASSEMBLY
Click here 10. REMOVE FORWARD RECOGNITION CAMERA (w/ Pre-collision System)
Click here 11. REMOVE AIR CONDITIONING THERMISTOR ASSEMBLY
Click here 12. REMOVE ROOF HEADLINING ASSEMBLY
Click here 13. REMOVE WINDSHIELD GLASS SUB-ASSEMBLY
(a)
Apply protective tape to the area around the installation position of
the windshield glass sub-assembly on the vehicle body to prevent it from
being scratched. 
 | Protective Tape |
| (b) Using a knife, cut off the windshield outside moulding as shown in the illustration. |
 |
|
*1 | Windshield Glass | |
*2 | Windshield Outside Moulding | |
*a | Cut | | |
| (c) Place matchmarks on the windshield glass sub-assembly and vehicle body at the locations indicated in the illustration.
HINT: Matchmarks are not necessary if the windshield glass is not going to be reused. |
|
(d) When using a windshield knife: (1) Apply soapy water to the area around the adhesive.
(2) Insert a windshield knife into the adhesive between the windshield glass sub-assembly and vehicle body.
|
*a | Windshield Knife | |
*b | Aligned with Windshield Glass Sub-assembly |
 |
Pull | (3)
While keeping the windshield knife perpendicular to the outer surface
of the windshield glass sub-assembly, cut the adhesive by pulling the
windshield knife around the windshield glass sub-assembly.
NOTICE:
- Do not pry the windshield glass sub-assembly with the windshield knife.
- Do not use a windshield knife to cut the adhesive on the lower side of the windshield glass sub-assembly.
- When separating the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.
HINT: Insert the windshield knife in an area where the gap between windshield glass sub-assembly and vehicle body is large.
(e) When using piano wire:
| (1) Pass a piano wire between the vehicle body and windshield glass sub-assembly from the interior. |
 |
|
*1 | Windshield Glass Stopper | |
*2 | Front Window Inner Center Moulding | |
*a | Piano Wire | | |
(2) Tie both wire ends to wooden blocks or similar objects that can serve as handles.
(3) Cut the adhesive by pulling the piano wire around the windshield glass sub-assembly.
NOTICE:
- When separating the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.
- To prevent the safety pad from being scratched when removing the
windshield glass sub-assembly, place a plastic sheet between the piano
wire and safety pad.
- Be careful not to damage the front window inner center moulding.
(f) Disengage the windshield glass stoppers.
|
*A | for 1-piece Type |
*B | for 2-piece Type | |
*1 | No. 1 Windshield Glass Stopper |
*2 | No. 2 Windshield Glass Stopper |
NOTICE:
- The No. 1 windshield glass stoppers and No. 2 windshield glass stoppers
are installed to the windshield glass sub-assembly as shown in the
illustration. Be careful not to damage the windshield glass sub-assembly
when cutting the adhesive.
- To prevent the windshield glass sub-assembly from falling when
performing this operation, be sure to hold the windshield glass
sub-assembly using suction cups.
HINT: Depending on the vehicle, either 1-piece type or 2-piece type stoppers may be present.
(g) Using suction cups, remove the windshield glass sub-assembly.
NOTICE:
- Be careful not to drop the windshield glass sub-assembly.
- Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.
14. REMOVE WINDOW GLASS ADHESIVE DAM (a) When reusing the windshield glass:
| (1) Using a scraper, remove the window glass adhesive dam.
NOTICE:
- Be careful not to damage the windshield glass.
- Be sure to replace the window glass adhesive dam with a new one.
| |
15. REMOVE NO. 2 WINDOW GLASS ADHESIVE DAM (a) When reusing the windshield glass:
| (1) Using a scraper, remove the 2 No. 2 window glass adhesive dams.
NOTICE:
- Be careful not to damage the windshield glass.
- Be sure to replace the No. 2 window glass adhesive dams with new ones.
| |
16. REMOVE WINDSHIELD OUTSIDE MOULDING (a) When reusing the windshield glass:
| (1) Using a scraper, remove the windshield outside moulding.
NOTICE:
- Be careful not to damage the windshield glass.
- Be sure to replace the windshield outside moulding with a new one.
| |
17. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type) (a) When reusing the windshield glass:
| (1) Using a scraper, remove the 2 No. 1 windshield glass stoppers.
NOTICE:
- Be careful not to damage the windshield glass.
- Be sure to replace the 1-piece type No. 1 windshield glass stoppers with
new 2-piece type No. 1 and No. 2 windshield glass stoppers.
| |
18. REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type) (a) When reusing the windshield glass:
| (1) Using a scraper, remove the 2 No. 2 windshield glass stoppers.
NOTICE:
- Be careful not to damage the windshield glass.
- Be sure to replace the No. 2 windshield glass stoppers with new ones.
| |
19. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)
| (a) Remove the 2 No. 1 windshield glass stoppers from the vehicle body.
NOTICE: Be sure to replace the No. 1 windshield glass stoppers with new ones. |
|
20. REMOVE FRONT WINDOW INNER CENTER MOULDING HINT: Perform the following procedure only when replacement of the front window inner center moulding is necessary.
| (a) Place matchmarks on the windshield glass at the locations indicated in the illustration. |
 |
|
*A | Back Side | |
*a | Matchmark | | |
(b) Using a scraper, remove the front window inner center moulding.
NOTICE:
- Be careful not to damage the windshield glass.
- Be sure to replace the front window inner center moulding with a new one.
21. CLEAN WINDSHIELD GLASS (a) When reusing the windshield glass:
| (1) Using a scraper, remove any remaining adhesive dam and adhesive residue from the windshield glass.
NOTICE: Be careful not to damage the windshield glass. |
|
(2) Clean the outer circumference of the windshield glass with a non-residue solvent.
NOTICE:
- Do not touch the windshield glass surface after cleaning it.
- Even if using a new windshield glass, clean it with a non-residue solvent.
22. CLEAN VEHICLE BODY (a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut off any excess adhesive on the contact surface of the vehicle body as shown in the illustration.
|
*a | Vehicle Body | |
|
Adhesive | Standard Dimension: |
Area | Dimension | |
a | 1.0 mm (0.0394 in.) or more |
NOTICE: Be careful not to damage the vehicle body. HINT:
Leave approximately 1.0 mm (0.0394 in.) of adhesive on the vehicle body.
(2) Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.
HINT: Even if all of the adhesive has been removed, clean the vehicle body. | 
