DISASSEMBLY PROCEDURE 1. REMOVE MAGNET STARTER SWITCH ASSEMBLY
| (a) Remove the nut and disconnect the field coil lead wire from the magnet starter switch assembly. |
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| (b) While holding the magnet starter switch assembly to the repair service starter kit, remove the 2 nuts. |
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| (c)
While lifting the rear of the magnet starter switch assembly, remove
the hook from the pinion drive lever, then remove the magnet starter
switch assembly. |
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*1 | Magnet Starter Switch Assembly | |
*a | Pinion Drive Lever | |
*b | Hook | | |
2. REMOVE STARTER YOKE ASSEMBLY
| (a)
Using a T25 "TORX" socket wrench, remove the 2 through bolts and pull
out the starter yoke assembly together with the starter commutator end
frame assembly. |
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*1 | Starter Yoke Assembly | |
*2 | Starter Commutator End Frame Assembly | | |
3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY
| (a)
Remove the 2 screws and while holding down the field coil lead wire,
remove the starter commutator end frame assembly from the starter yoke
assembly. |
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*1 | Starter Commutator End Frame Assembly | |
*2 | Starter Yoke Assembly | | |
4. REMOVE STARTER BRUSH HOLDER ASSEMBLY
| (a) Using a screwdriver, hold the brush spring back and disconnect the starter brush holder assembly. |
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(b) Disconnect the 4 brushes, and remove the starter brush holder assembly.
5. REMOVE STARTER ARMATURE ASSEMBLY
| (a) Remove the starter armature assembly from the starter yoke assembly. |
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*1 | Starter Armature Assembly | |
*2 | Starter Yoke Assembly | | |
6. REMOVE STARTER ARMATURE PLATE
| (a) Remove the starter armature plate from the repair service starter kit or starter yoke assembly. |
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*1 | Starter Armature Plate | |
*2 | Repair Service Starter Kit | |
*3 | Starter Yoke Assembly | | |
7. REMOVE PLANETARY GEAR |
(a) Remove the 3 planetary gears from the repair service starter kit. |
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