Toyota Avalon (XX50) 2019-2022 Service & Repair Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

(a) Engage the 5 guides as shown in the illustration to temporarily install the instrument panel safety pad sub-assembly.

Install in this Direction

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NOTICE:

  • Do not damage the instrument panel safety pad sub-assembly.
  • Do not allow the wire harnesses to interfere with the surrounding parts.

(b) Install the instrument panel safety pad sub-assembly with the 4 bolts <B>, 2 bolts <A> and nut <E>.

Torque:

Bolt<A> :

20 N·m {204 kgf·cm, 15 ft·lbf}

(c) Install the 2 clips.

(d) Engage each clamp.

(e) Connect each connector.

(f) Engage the 2 claws to connect the cooler (room temp. sensor) thermistor.

2. CONNECT NO. 2 INSTRUMENT PANEL WIRE

Click here

3. INSTALL TURN SIGNAL SWITCH

Click here

4. INSTALL WINDSHIELD WIPER SWITCH ASSEMBLY

Click here

5. INSTALL UPPER STEERING COLUMN COVER

for Manual Tilt and Manual Telescopic Steering Column: Click here

for Power Tilt and Power Telescopic Steering Column: Click here

6. INSTALL LOWER STEERING COLUMN COVER

for Manual Tilt and Manual Telescopic Steering Column: Click here

for Power Tilt and Power Telescopic Steering Column: Click here

7. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

8. INSPECT AND ADJUST SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY

Click here

9. INSTALL STEERING WHEEL ASSEMBLY

Click here

10. CHECK STEERING WHEEL CENTER POINT

11. INSTALL HORN BUTTON ASSEMBLY

Click here

12. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side)

Click here

13. INSTALL FRONT NO. 4 SPEAKER ASSEMBLY (for 14 Speakers)

Click here

14. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side)

Click here

15. INSTALL NO. 1 DEFROSTER NOZZLE GARNISH

(a) Connect the connector.

(b) Engage the 9 guides, 9 clips and 2 claws as shown in the illustration to install the No. 1 defroster nozzle garnish.

Install in this Direction

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16. INSTALL FRONT PILLAR GARNISH RH

HINT:

Use the same procedure as for the LH side.

Click here

17. INSTALL FRONT PILLAR GARNISH LH

Click here

18. INSTALL NO. 2 INSTRUMENT CLUSTER MOULDING

(a) Engage the 2 clips as shown in the illustration to install the No. 2 instrument cluster moulding.

Install in this Direction

19. INSTALL NO. 3 INSTRUMENT CLUSTER FINISH PANEL GARNISH

(a) Engage the 2 clips as shown in the illustration to install the No. 3 instrument cluster finish panel garnish.

Install in this Direction

20. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY

(a) Engage the 4 clips as shown in the illustration to install the No. 1 instrument panel register assembly.

Install in this Direction

21. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH

(a) Engage the 2 guides and 2 clips as shown in the illustration to install the No. 1 instrument cluster finish panel garnish.

Install in this Direction

22. INSTALL COMBINATION METER ASSEMBLY

Click here

23. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

(a) Engage the 2 guides and 2 clips as shown in the illustration.

Install in this Direction

(b) Install the 2 clips.

(c) Engage the 2 guides and 4 clips as shown in the illustration to install the instrument cluster finish panel sub-assembly.

Install in this Direction

24. INSTALL NO. 1 INSTRUMENT PANEL GARNISH SUB-ASSEMBLY

(a) Engage the 5 clips as shown in the illustration to install the No. 1 instrument panel garnish sub-assembly.

Install in this Direction

25. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY

(a) Connect the connector.

(b) Engage the 4 clips as shown in the illustration to install the lower instrument panel finish panel assembly.

Install in this Direction

26. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY

(a) Engage the 2 clips and claw as shown in the illustration to install the instrument cluster finish panel garnish assembly.

Install in this Direction

27. INSTALL NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY

(a) Engage the 9 clips as shown in the illustration.

Install in this Direction

(b) Install the No. 4 instrument panel register assembly with the screw <D>.

28. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH

(a) Engage the 2 guides and 5 clips as shown in the illustration to install the No. 2 instrument cluster finish panel garnish.

Install in this Direction

29. INSTALL NO. 2 INSTRUMENT PANEL GARNISH SUB-ASSEMBLY

(a) Engage the 10 clips as shown in the illustration.

Install in this Direction

(b) Install the No. 2 instrument panel garnish sub-assembly with the screw <D>.

30. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL

(a) Engage the 8 clips as shown in the illustration to install the lower center instrument panel finish panel.

Install in this Direction

31. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY

(a) Connect the connector and engage the clamp.

(b) Engage the 3 clips as shown in the illustration.

Install in this Direction

(c) Install the lower instrument panel sub-assembly with the 5 screws <C>.

32. INSTALL LOWER NO. 2 INSTRUMENT PANEL AIRBAG ASSEMBLY

Click here

33. INSTALL INSTRUMENT SIDE PANEL RH

(a) Insert the instrument side panel RH in the direction indicated by the arrow (1) shown in the illustration to engage the 3 guides.

Install in this Direction (1)

Install in this Direction (2)

(b) Push the instrument side panel RH in the direction indicated by the arrow (2) shown in the illustration to engage the 3 clips and 2 claws and install it.

34. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

Click here

35. INSTALL GLOVE COMPARTMENT PLATE

(a) Engage the 4 clips as shown in the illustration to install the glove compartment plate.

Install in this Direction

36. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

(a) Connect the connector.

(b) Engage the clamp.

(c) Engage the 2 guides as shown in the illustration.

Install in this Direction

(d) Engage the 4 claws as shown in the illustration to install the No. 2 instrument panel under cover sub-assembly.

Install in this Direction

37. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

Click here

38. INSTALL FRONT DOOR SCUFF PLATE RH

HINT:

Use the same procedure as for the LH side.

Click here

39. INSTALL NO. 2 HEATER TO REGISTER DUCT SUB-ASSEMBLY

(a) Install the No. 2 heater to register duct sub-assembly with the 2 screws <C>.

40. INSTALL RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET

Click here

41. INSTALL CENTER NO. 2 INSTRUMENT CLUSTER FINISH PANEL

(a) Engage the guide and 5 claws as shown in the illustration to install the center No. 2 instrument cluster finish panel.

Place Hand Here

Install in this Direction

42. INSTALL CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL

(a) Engage the clip and 2 claws as shown in the illustration to install the center No. 1 instrument cluster finish panel.

Install in this Direction

43. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

Click here

44. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL

(a) Engage the 6 clips as shown in the illustration to install the lower No. 2 instrument panel finish panel.

Install in this Direction

45. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY

(a) Connect each connector.

(b) Engage the clamp.

(c) Engage the 6 clips as shown in the illustration to install the No. 1 instrument panel sub-assembly.

Install in this Direction

46. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY

(a) Engage the claw and 2 guides to connect the hood lock control lever sub-assembly.

47. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

(a) Connect the connector and engage the 2 clamps.

(b) Engage the 2 claws to install the DLC3 connector.

(c) Engage the 2 guides and 2 claws as shown in the illustration.

Install in this Direction

(d) Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <C>.

48. INSTALL INSTRUMENT SIDE PANEL LH

(a) Insert the instrument side panel LH in the direction indicated by the arrow (1) shown in the illustration to engage the 3 guides.

Install in this Direction (1)

Install in this Direction (2)

(b) Push the instrument side panel LH in the direction indicated by the arrow (2) shown in the illustration to engage the 4 clips and claw and install it.

49. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Click here

50. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH

Click here

51. INSTALL FRONT DOOR SCUFF PLATE LH

Click here

52. INSTALL CONSOLE ASSEMBLY

Click here

    Disassembly

    Precaution

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