Toyota Avalon Service & Repair Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL BATTERY COOLING BLOWER BRACKET

(a) Install the battery cooling blower bracket to the battery cooling blower assembly with the 3 bolts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(b) Engage the clamp.

2. INSTALL BATTERY COOLING BLOWER ASSEMBLY

(a) Install the battery cooling blower assembly to the HV battery with the bolt and nut.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

NOTICE:

• Be sure not to touch the fan part of the battery cooling blower assembly.
• Do not lift the battery cooling blower assembly using the wire harness.

(b) Connect the battery cooling blower assembly connector.

3. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

(a) Install the No. 1 hybrid battery intake duct to the battery cooling blower assembly with the 2 clips.

(b) Engage the 2 clamps.

4. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

(a) Temporarily install the rear seat cushion leg sub-assembly with the 6 bolts.

(b) Fully tighten the 6 bolts in the order shown in the illustration.

Torque:

16 N·m {163 kgf·cm, 12 ft·lbf}

5. INSTALL REAR UNDER COVER

(a) Engage the 2 guides.

(b) Engage the 2 clips to install the rear under cover to the rear seat cushion leg sub-assembly.

6. INSTALL REAR UNDER SIDE COVER LH

(a) Engage the claw, 5 clips and guide.

(b) Install the rear under side cover LH with the 2 clips.

7. INSTALL REAR DOOR SCUFF PLATE LH

Click here

8. INSTALL REAR UNDER SIDE COVER RH

(a) Engage the claw, 5 clips and guide.

(b) Install the rear under side cover RH with the 2 clips.

9. INSTALL REAR DOOR SCUFF PLATE RH

HINT:

Use the same procedure as for the LH side.

10. INSTALL REAR SEAT CUSHION LOCK HOOK

Click here

11. INSTALL REAR SEAT CUSHION ASSEMBLY

Click here

12. CONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY

Click here